IP Library › Granted Patent US 11,008,452
Granted Patent B2
US 11,008,452 · App. 15/746,235 · Granted May 18, 2021

Copolymer, process for producing copolymer, resin composition, shaped article and vehicle

Inventors: Akikazu Matsumoto (Tokyo, JP); Risa Yamashita (Tokyo, JP); Haruki Okada (Tokyo, JP)
Assignee: Mitsubishi Chemical Corporation
C08L33/12C08F2/18C08F2/20C08F2/38C08F8/48C08F220/14C08L33/064C08F220/08C08F2800/10C08F2810/50
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Quick Facts
Patent No.
US 11,008,452
App. No.
15/746,235
Granted
May 18, 2021
Kind
B2
Abstract

The present invention provides a copolymer containing 80 mol % or more of a methyl (metl)acrylate unit (A), wherein the Vicat softening temperature thereof is 115° C. or higher, the saturated water absorption rate thereof at 60° C. is 4 % by weight or less, and the yellow index thereof is 1 or less. The process for producing the copolymer includes suspension polymerizing a monomer mixture containing 80 mol % or more of methyl (meth)acrylate (a) and 0.7 mol % to 7 mol % of (meth)acrylic acid (b), followed by melting and kneading the resulting precursor with an extruder to obtain a copolymer containing 80 mol % or more of a methyl (meth)acrylate unit (A), 0.45 mol % to 7 mol % of a (meth)acrylic acid unit (B), and 0.001 mol % to 0.25 mol % of a glutaric anhydride unit (C) wherein a conversion rate to the glutaric anhydride unit (C) is 0.1 % to 5 %.

Claims (14)

1. A copolymer comprising:

80 mol % or more of a methyl (meth)acrylate unit (A),

0.45 mol % to 7 mol % of a (meth)acrylic acid unit (B), and

0.001 mol % to 0.15 mol % of a glutaric anhydride unit (C),

wherein a conversion rate to the glutaric anhydride unit (C) as represented by equation (1) is 0.1% to 5%:

Conversion rate to glutaric anhydride unit (C) (%)={[ratio of glutaric anhydride unit (C) in copolymer (mol %)]/([ratio of (meth)acrylic acid unit (B) in copolymer (mol %)]+[ratio of glutaric anhydride unit (C) in copolymer (mol %) ])}×100  (1).

2. The copolymer according to claim 1 , comprising 90 mol % or more of the methyl (meth)acrylate unit (A), 0.5 mol % to 6 mol % of the (meth) acrylic acid unit (B), and 0.001 mol % to 0.15 mol % of the glutaric anhydride unit (C).

3. The copolymer according to claim 1 , wherein the conversion rate to the glutaric anhydride unit (C) as represented by the equation (1) is 0.1% to 3%.

4. The copolymer according to claim 1 , wherein a saturated water absorption rate at 60° C. is 4% by weight or less.

5. The copolymer according to claim 1 , wherein a melt flow rate at a load of 13.65 kgf and temperature of 230° C. is 10 g/10 minutes or more.

6. The copolymer according to claim 1 , wherein a yellow index is 1 or less.

7. A resin composition comprising the copolymer according to claim 1 .

8. A shaped article obtained by shaping the resin composition according to claim 7 .

9. A vehicle comprising the shaped article according to claim 8 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 19, 2018
From: MATSUMOTO, AKIKAZU; YAMASHITA, RISA; OKADA, HARUKI
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 044669/0694 →
Priority Claims (1)
JP JP2015-151403 · Jul 31, 2015 · national
Continuity (1)
Related Publication 20180258272A1 · Sep 13, 2018