Operation control system
An operation control system includes: a first detector that detects a transport body that has reached a predetermined reference position on a first transport line; an obstacle sensor and an autonomous traveling control unit provided in each of a plurality of self-propelled carrier bodies traveling on a second transport line; a gate provided on the second transport line; and a gate driving unit that moves the gate to a retracted position when the first detector detects the transport body, and moves the gate to an advanced position when the first detector does not detect the transport body. The autonomous traveling control unit controls the travel of the carrier bodies such that a forward separation distance, a distance between any of the carrier bodies and another carrier body or an obstacle ahead of the carrier body, is equal to or greater than a predetermined collision prevention distance.
1. An operation control system including: a first transport line on which a plurality of transport bodies is transported by a transport mechanism at a predetermined reference speed while being separated at a predetermined reference distance; and a second transport line on which a plurality of self-propelled carrier bodies travels, the second transport line being provided in parallel to the first transport line, the operation control system causing the plurality of carrier bodies to travel in synchronization with the plurality of transport bodies, the operation control system comprising:
an obstacle sensor provided in each of the plurality of carrier bodies and configured to detect an obstacle present ahead of each of the carrier bodies;
an autonomous traveling control unit provided in each of the plurality of carrier bodies and configured to control the travel of each of the carrier bodies using an input signal from the obstacle sensor;
a gate provided on the second transport line and movable between an advanced position advanced to a detection range by the obstacle sensor and a retracted position out of the detection range by the obstacle sensor;
a first detector configured to detect each of the transport bodies that has reached a predetermined reference position on the first transport line; and
a gate driving unit configured to move the gate to the retracted position when the first detector detects a transport body of the plurality of transport bodies, and to move the gate to the advanced position when the first detector does not detect the transport body,
wherein when a distance between a carrier body of the plurality of carrier bodies and another carrier body of the plurality of carrier bodies or an obstacle ahead of the carrier body is defined as a forward separation distance, the autonomous traveling control unit controls the travel of the carrier body such that the forward separation distance is equal to or greater than a predetermined collision prevention distance, and
the gate is disposed at a position where, when the carrier body reaches a position on an upstream side from the gate at the collision prevention distance on the second transport line, and the transport body reaches the reference position on the first transport line, the carrier body and the transport body are side by side.
2. The operation control system according to claim 1 , further comprising:
a first detection body provided at a position on an upstream side from the gate at a first distance on the second transport line;
a second detection body provided at a position on an upstream side from the gate at a second distance shorter than the first distance on the second transport line; and
a position sensor provided in each of the plurality of carrier bodies and configured to detect the first detection body and the second detection body,
wherein when the position sensor detects the first detection body, the autonomous traveling control unit sets the collision prevention distance at a first collision prevention distance, and when the position sensor detects the second detection body, the autonomous traveling control unit sets the collision prevention distance at a second collision prevention distance shorter than the first collision prevention distance.
3. The operation control system according to claim 1 , further comprising
a second detector configured to detect the carrier body having reached a position downstream from the gate at a predetermined distance on the second transport line,
wherein the gate driving unit moves the gate to the advanced position when the first detector does not detect the transport body and the second detector detects the carrier body.
4. The operation control system according to claim 3 , wherein
the first detector and the second detector are mechanical limit switches, and
the gate driving unit includes: a cylinder device driven by a fluid; and a direction control valve that switches a flow of the fluid supplied to the cylinder device in response to on/off of the limit switches.