IP Library › Granted Patent US 11,015,339
Granted Patent B2
US 11,015,339 · App. 16/828,714 · Granted May 25, 2021

Fire resistant construction block

Inventor: Garrick Hunsaker (Bluffdale, UT)
Assignee: Old Mill Brick LLC
E04B1/944E06B1/003
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Quick Facts
Patent No.
US 11,015,339
App. No.
16/828,714
Granted
May 25, 2021
Kind
B2
Abstract

A fire resistant construction block that comprises a core comprising a polygonal shape including a front face, a rear face, a right face, a left face, a bottom face, and a top face. The fire resistant construction block further comprises a fire resistant coating surrounding at least a portion of the core and an optional intermediate layer disposed between the core and the fire resistant coating. The fire resistant construction block can comprise a plurality of channels, and the top face of the fire resistant construction block comprises a sloped surface. The fire resistant construction block can be configured to be disposed above a window of a building and the placement of the fire resistant construction block can enable an exterior wall of a building to comply with a National Fire Protection Agency Code 285 standard fire test method and/or other fire test standards.

Claims (42)

1. A wall system, comprising:

a fire resistant construction block disposed above a window, the construction block comprising:

a core comprising a polygonal shape including a front face, a rear face, a right face, a left face, a bottom face, and a top face;

a fire resistant coating surrounding at least a portion of the core; and

an intermediate layer disposed between the core and the fire resistant coating;

wherein the top face comprises a sloped surface;

a panel disposed above the construction block; and

a covering attached to at least one of the front face of the construction block or a front face of the panel.

2. The wall system of claim 1 , wherein a length of the construction block corresponds with a length of the window and opposing edges of the construction block correspond with opposing edges of the window.

3. The wall system of claim 1 , wherein a length of the construction block exceeds a length of the window and opposing edges of the construction block extend beyond opposing edges of the window.

4. The wall system of claim 1 , wherein the covering further comprises a plurality of wall coverings that are attached to the front face of the construction block and the front face of the panel.

5. The wall system of claim 1 , wherein placement of the fire resistant construction block enables an exterior wall of a building to comply with at least one of National Fire Protection Agency Code 285 standard fire test method (2018) or National Fire Protection Agency Code 285 standard fire test method (2019).

6. The wall system of claim 1 , wherein the core comprises polystyrene or polyisocyanurate.

7. The wall system of claim 1 , wherein the fire resistant coating comprises concrete or cement.

8. The wall system of claim 1 , wherein the sloped surface is angled between 10 degrees and 80 degrees.

9. The wall system of claim 1 , wherein the fire resistant construction block comprises a plurality of channels.

10. The wall system of claim 9 , wherein the channels extend vertically in the rear face of the block and extend horizontally in the bottom face of the block.

11. The wall system of claim 1 , further comprising a flashing disposed between the window and the construction block.

12. The wall system of claim 11 , wherein the flashing is sloped at an angle, and wherein the angle is between 0 degrees and 5 degrees and extends beyond the fire resistant construction block.

13. The wall system of claim 1 , wherein the intermediate layer comprises a mesh material.

14. The wall system of claim 13 , wherein the mesh material comprises a metal, metal alloy, or fiberglass material.

15. A method of attaching a wall system to a building, comprising:

attaching a fire resistant construction block to a substrate of the building above a window of the building, the fire resistant construction block comprising:

a core comprising a polygonal shape including a front face, a rear face, a right face, a left face, a bottom face, and a top face;

a fire resistant coating surrounding at least a portion of the core; and

an intermediate layer disposed between the core and the fire resistant coating,

wherein the top face comprises a sloped surface;

attaching a panel to the substrate of the building above the fire resistant construction block; and

attaching a covering to at least one of the fire resistant construction block or the panel.

16. The method of claim 15 , wherein a length of the construction block corresponds with a length of the window and opposing edges of the construction block correspond with opposing edges of the window.

17. The method of claim 15 , wherein a length of the construction block exceeds a length of the window and opposing edges of the construction block extend beyond opposing edges of the window.

18. The method of claim 15 , wherein the covering further comprises a plurality of wall coverings that are attached to the front face of the construction block and a front face of the panel.

19. The method of claim 15 , wherein placement of the fire resistant construction block enables an exterior wall of the building to comply with at least one of National Fire Protection Agency Code 285 standard fire test method (2018) or National Fire Protection Agency Code 285 standard fire test method (2019).

20. The method of claim 15 , wherein the core comprises polystyrene or polyisocyanurate.

21. The method of claim 15 , wherein the fire resistant coating comprises concrete or cement.

22. The method of claim 15 , wherein the sloped surface is angled between 10 degrees and 80 degrees.

23. The method of claim 15 , wherein the fire resistant construction block comprises a plurality of channels.

24. The method of claim 23 , wherein the channels extend vertically in the rear face of the block and extend horizontally in the bottom face of the block.

25. The method of claim 15 , further comprising a flashing disposed between the window and the construction block.

26. The method of claim 25 , wherein the flashing is sloped at an angle, and wherein the angle is between 0 degrees and 5 degrees and extends beyond the fire resistant construction block.

27. The method of claim 15 , wherein the intermediate layer comprises a mesh material.

28. The method of claim 27 , wherein the mesh material comprises a metal, metal alloy, or fiberglass material.

Assignments (3)
SECURITY INTEREST Recorded Nov 7, 2025
From: OLD MILL BRICK LLC
To: GRASSHOPPER BANK, N.A.
Reel/Frame 072822/0782 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2021
From: HUNSAKER, GARRICK
To: OLD MILL BRICK LLC
Reel/Frame 055533/0480 →
SECURITY INTEREST Recorded Nov 9, 2020
From: OLD MILL BRICK, LLC
To: CELTIC BANK CORPORATION
Reel/Frame 054364/0001 →
Continuity (2)
Provisional Application 62823380 · Mar 25, 2019
Related Publication 20200308829A1 · Oct 1, 2020