IP Library Granted Patent US 11,018,256
Granted Patent B2
US 11,018,256 · App. 16/549,245 · Granted May 25, 2021

Selective internal gate structure for ferroelectric semiconductor devices

Inventors: Cheng-Ming Lin (Kaohsiung, TW); Sai-Hooi Yeong (Zhubei, TW); Ziwei Fang (Hsinchu, TW); Chi On Chui (Hsinchu, TW); Huang-Lin Chao (Hillsboro, OR)
Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
H01L29/78391H01L21/02068H01L29/40111H01L29/516H01L29/6684H01L29/66795H01L29/7851
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Quick Facts
Patent No.
US 11,018,256
App. No.
16/549,245
Granted
May 25, 2021
Kind
B2
Abstract

The present disclosure relates to a semiconductor device including a substrate and first and second spacers on the substrate. The semiconductor device also includes a gate stack between the first and second spacers. The gate stack includes a gate dielectric layer having a first portion formed on the substrate and a second portion formed on the first and second spacers; an internal gate formed on the first and second portions of the gate dielectric layer; a ferroelectric dielectric layer formed on the internal gate and in contact with the gate dielectric layer; and a gate electrode on the ferroelectric dielectric layer.

Claims (55)

1. A semiconductor device, comprising:

a substrate;

first and second spacers on the substrate; and

a gate stack between the first and second spacers, the gate stack comprising:

a gate dielectric layer comprising a first portion on the substrate and a second portion on the first and second spacers;

an internal gate on the first and second portions of the gate dielectric layer;

a ferroelectric dielectric layer on the internal gate and in physical contact with the second portion of the gate dielectric layer through a non-linear surface; and

a gate electrode on the ferroelectric dielectric layer.

2. The semiconductor device of claim 1 , wherein the semiconductor device comprises a negative-capacitance field effect transistor (NCFET) device.

3. The semiconductor device of claim 1 , wherein the semiconductor device comprises a ferroelectric field effect transistor (FeFET) device.

4. The semiconductor device of claim 1 , further comprising a fin on the substrate, wherein the gate stack is on the fin.

5. The semiconductor device of claim 1 , wherein the ferroelectric dielectric layer is between the internal gate and the gate electrode.

6. The semiconductor device of claim 1 , wherein the ferroelectric dielectric layer is between the second portion of the gate dielectric layer and the gate electrode.

7. The semiconductor device of claim 1 , wherein an average thickness of the second portion of the gate dielectric layer is between about 40% and about 50% of a thickness of the first portion of the gate dielectric layer.

8. The semiconductor device of claim 1 , wherein the internal gate comprises a first metal layer on the gate dielectric layer and a second metal layer on the first metal layer.

9. The semiconductor device of claim 8 , wherein the first metal layer comprises:

a first portion on the first portion of the gate dielectric layer; and

a second portion on the second portion of the gate dielectric layer.

10. The semiconductor device of claim 9 , wherein the second portion of the first metal layer comprises a non-linear sidewall in physical contact with the second metal layer.

11. A method for forming a semiconductor device, comprising:

forming first and second spacers;

depositing a gate dielectric layer between the first and second spacers and on sidewalls of the first and second spacers;

forming an internal gate on the gate dielectric layer, wherein forming the internal gate comprises:

forming a first metal layer on the gate dielectric layer; and

selectively depositing a second metal layer on the first metal layer, comprising:

performing a cleaning process on the first metal layer; and

growing the second metal layer using the first metal layer as seed layer;

depositing a ferroelectric dielectric layer on the internal gate and gate dielectric layer; and

forming a gate electrode on the ferroelectric dielectric layer.

12. The method of claim 11 , further comprising etching back the gate dielectric layer using an anisotropic dry etching process.

13. The method of claim 11 , wherein forming the first metal layer comprises:

blanket depositing a first metal material on the gate dielectric layer;

forming a blocking layer on portions of the first metal material;

removing portions of the first metal material not covered by the blocking layer; and

removing the blocking layer.

14. The method of claim 13 , wherein removing the portions of the first metal material comprises performing a wet chemical etching process on the portions of the first metal material not covered by the blocking layer.

15. The method of claim 13 , wherein removing portions of the first metal material comprises forming a non-linear sidewall surface of the first metal material.

16. A method for forming a semiconductor device, comprising:

forming a fin;

forming first and second spacers on the fin;

depositing a gate dielectric layer on the fin and on sidewalls of the first and second spacers;

forming an internal gate on the gate dielectric layer, wherein forming the internal gate comprises:

depositing a first metal layer on the gate dielectric layer;

forming a blocking layer on portions of the first metal layer;

removing portions of the first metal layer not covered by the blocking layer;

removing the blocking layer;

performing a cleaning process on the first metal layer; and

selectively depositing a second metal layer using the first metal layer as a seed layer;

etching back the gate dielectric layer;

depositing a ferroelectric dielectric layer on the internal gate and gate dielectric layer; and

forming a gate electrode on the ferroelectric dielectric layer.

17. The method of claim 16 , wherein depositing the ferroelectric dielectric layer comprises depositing ferroelectric dielectric material directly on the gate dielectric layer.

18. The method of claim 16 , wherein etching back the gate dielectric layer comprises performing an anisotropic dry etching process on the gate dielectric layer.

19. The method of claim 16 , wherein selectively depositing the second metal layer comprises depositing tungsten.

20. The method of claim 16 , wherein removing portions of the first metal layer not covered by the blocking layer comprises forming a non-linear sidewall surface of the first metal material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 11, 2020
From: LIN, CHENG-MING; YEONG, SAI-HOOI; FANG, ZIWEI; CHUI, CHI ON; CHAO, HUANG-LIN
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 052912/0498 →
Continuity (1)
Related Publication 20210057581A1 · Feb 25, 2021
Cited By (1)
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