IP Library Granted Patent US 11,021,838
Granted Patent B2
US 11,021,838 · App. 15/504,912 · Granted Jun 1, 2021

Sheet material and manufacturing method thereof

Inventors: Hajime Nishimura (Osaka, JP); Yukihiro Matsuzaki (Anpachi-gun, JP); Makoto Nishimura (Otsu, JP); Makoto Kaneko (Otsu, JP)
Assignee: Toray Industries, Inc.
D06N3/0004D01F6/62D01F8/06D01F8/14D04H1/435D04H1/46D04H1/48D06M15/564D06N3/004D06N3/0011D06N3/0036D06N3/106D06N3/14D01D5/24D01D5/36D01F8/04D06M2101/32D06N2201/02D06N2203/068D06N2209/1635D06N2211/28D10B2501/043
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Quick Facts
Patent No.
US 11,021,838
App. No.
15/504,912
Granted
Jun 1, 2021
Kind
B2
Abstract

A sheet material has good mechanical properties, flexibility, lightweight properties, and quality, and also relates to a production method therefor. The sheet material includes, as constitutional components, an elastic polymer and nonwoven fabric composed mainly of ultrafine hollow fiber with an average monofilament diameter in the range of 0.05 to 10 μm, the ultrafine hollow fiber containing 2 to 60 hollows.

Claims (9)

1. Sheet material comprising an elastic polymer and a nonwoven fabric containing ultrafine hollow fibers with an average monofilament diameter of 0.05 to 6 pm, the ultrafine hollow fibers having a fiber cross section containing 3 or 4 hollows.

2. Sheet material as set forth in claim 1 that is artificial leather having a nap at least on one surface.

3. Sheet material as set forth in claim 1 that is artificial leather having a grained surface layer.

4. A method of producing sheet material as set forth in claim 1 comprising:

forming ultrafine hollow fibers from composite fibers having a structure in which less soluble island component regions are present in more soluble sea component regions and more soluble inner sea component regions are present in the less soluble island component regions.

5. A method of producing sheet material as set forth in claim 2 comprising:

forming ultrafine hollow fibers from composite fibers having a structure in which less soluble island component regions are present in more soluble sea component regions and more soluble inner sea component regions are present in the less soluble island component regions.

6. A method of producing sheet material as set forth in claim 3 comprising:

forming ultrafine hollow fibers from composite fibers having a structure in which less soluble island component regions are present in more soluble sea component regions and more soluble inner sea component regions are present in the less soluble island component regions.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 17, 2017
From: NISHIMURA, HAJIME; MATSUZAKI, YUKIHIRO; NISHIMURA, MAKOTO; KANEKO, MAKOTO
To: TORAY INDUSTRIES, INC.
Reel/Frame 041288/0057 →
Priority Claims (2)
JP JP2014-173849 · Aug 28, 2014 · national
JP JP2015-038805 · Feb 27, 2015 · national
Continuity (1)
Related Publication 20170254018A1 · Sep 7, 2017