IP Library › Granted Patent US 11,025,174
Granted Patent B2
US 11,025,174 · App. 16/638,382 · Granted Jun 1, 2021

Converter with soft switching function

Inventors: Masao Watanabe (Osaka, JP); Shogo Nakahara (Osaka, JP)
Assignee: DIAMOND ELECTRIC MFG. CO., LTD.
H02M3/33584H02M2001/0054H02M2001/0058
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Quick Facts
Patent No.
US 11,025,174
App. No.
16/638,382
Granted
Jun 1, 2021
Kind
B2
Abstract

A DC-DC converter has a configuration in which a first full-bridge circuit and a second full-bridge circuit are connected via a transformer and an inductor. A control circuit alternately turns on and off switching elements. At a dead timing when the switching elements are switched, an inductor current flowing through an equivalent inductor that is equivalent to the transformer and the inductor is larger than or equal to a threshold current. The threshold current is set so that the energy stored in the equivalent inductor becomes greater than or equal to the total energy stored in capacitors that are respectively connected in parallel with the switching elements.

Claims (19)

1. A converter with soft switching function comprising:

a first full-bridge circuit including four switching elements and four capacitors that are connected in parallel with the switching elements, respectively, wherein the four capacitors are either parasitic capacitance or external capacitors;

a transformer including a first winding connected to the first full-bridge circuit and a second winding coupled magnetically to the first winding;

an inductance component connected in series with the first winding or the second winding; and

a control circuit that performs soft switching control of each switching element in the first full-bridge circuit,

wherein an inductor current flowing through the transformer and the inductance component is larger than or equal to a threshold current at a timing of switching between turn-on and turn-off of each switching element,

wherein the threshold current is set to make energy stored in the transformer and the inductance component greater than or equal to total energy stored in the four capacitors,

wherein the first full-bridge circuit includes a first leg in which a first switching element and a second switching element are connected in series, and a second leg in which a third switching element and a fourth switching element are connected in series, and

wherein the control circuit alternately repeats a first control for turning the first and fourth switching elements on and turning the second and third switching elements off at a same time and a second control for turning the first and fourth switching elements off and turning the second and third switching elements on at a same time,

wherein the control circuit alternately repeats the first control and the second control while providing a first dead time in between,

wherein the inductor current flowing during the first dead time is larger than or equal to the threshold current, and

wherein the following expression is satisfied:

I ref α·Vx √(4 C/L ),

where I ref is the threshold current, Vx is an input voltage of the first full-bridge circuit, C is a capacitance of each of the four capacitors, L is an inductance of the transformer and the inductance component, and a is a correction coefficient.

2. The converter according to claim 1 , further comprising:

a second full-bridge circuit that includes a third leg in which a fifth switching element and a sixth switching element are connected in series, a fourth leg in which a seventh switching element and an eighth switching element are connected in series, and other four capacitors that are connected in parallel with the fifth to eighth switching elements, respectively, wherein the other four capacitors are either parasitic capacitance or external capacitors,

wherein the second winding is connected to a midpoint of each of the third leg and the fourth leg,

the control circuit alternately repeats control for turning the fifth and eighth switching elements on and turning the sixth and seventh switching elements off and control for turning the fifth and eighth switching elements off and turning the sixth and seventh switching elements on, while providing a second dead time in between, in synchronization with a switching frequency of the first to fourth switching elements, and

the inductor current flowing during the second dead time is larger than or equal to the threshold current.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 21, 2021
From: DIAMOND ELECTRIC MFG. CO., LTD.
To: DIAMOND & ZEBRA ELECTRIC MFG.CO., LTD.
Reel/Frame 058442/0018 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2020
From: WATANABE, MASAO; NAKAHARA, SHOGO
To: DIAMOND ELECTRIC MFG. CO., LTD.
Reel/Frame 051795/0423 →
Priority Claims (1)
JP JP2017-159267 · Aug 22, 2017 · national
Continuity (1)
Related Publication 20200366213A1 · Nov 19, 2020