IP Library › Granted Patent US 11,028,906
Granted Patent B2
US 11,028,906 · App. 16/645,686 · Granted Jun 8, 2021

Vehicle drive system

Inventors: Takeshi Torii (Chiryu, JP); Hiroshi Kato (Kariya, JP); Takuro Iwase (Anjo, JP); Keisuke Nakashima (Anjo, JP); Daisuke Yamaoka (Anjo, JP)
Assignee: AISIN AW CO., LTD.
F16H3/66B60K1/00B60K17/02B60K17/08F16D49/08F16D67/02F16H3/54F16H61/686F16H2200/0021F16H2200/2005F16H2200/2007F16H2200/2035F16H2200/2038F16H2200/2066F16H2200/2082
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Quick Facts
Patent No.
US 11,028,906
App. No.
16/645,686
Granted
Jun 8, 2021
Kind
B2
Abstract

A vehicle drive system including: a rotating electric machine; an output drivingly coupled to a wheel; a differential gear device provided in a power transmission path between the rotating electric machine and the output, the differential gear device including at least a first rotating element drivingly coupled to the rotating electric machine, a second rotating element drivingly coupled to the output, and a third rotating element that is selectively fixed by a one-way clutch to a non-rotating member and that is selectively fixed by a friction brake to the non-rotating member; and a clutch that selectively couples together two of the first rotating element, the second rotating element, and the third rotating element.

Claims (63)

1. A vehicle drive system comprising:

a rotating electric machine;

an output drivingly coupled to a wheel;

a differential gear device provided in a power transmission path between the rotating electric machine and the output, the differential gear device including at least a first rotating element drivingly coupled to the rotating electric machine, a second rotating element drivingly coupled to the output, and a third rotating element that is selectively fixed by a one-way clutch to a non-rotating member and that is selectively fixed by a friction brake to the non-rotating member; and

a clutch that selectively couples together two of the first rotating element, the second rotating element, and the third rotating element, wherein

a reaction force torque that acts on the third rotating element when the rotating electric machine outputs a positive torque in a forward powering direction is defined as a first reaction force torque,

a reaction force torque that acts on the third rotating element when the rotating electric machine outputs a negative torque opposite in direction to the positive torque is defined as a second reaction force torque,

the one-way clutch is structured to be switchable at least between a one-way restriction state in which rotation of the third rotating element in one direction is restricted and a rotation restriction state in which rotation of the third rotating element in both directions is restricted, and

in the one-way restriction state, the one-way clutch restricts rotation of the third rotating element in a rotation direction caused by the first reaction force torque while allowing rotation of the third rotating element in a rotation direction caused by the second reaction force torque.

2. The vehicle drive system according to claim 1 , wherein

the first rotating element, the second rotating element, and the third rotating element are in order of rotational speed.

3. The vehicle drive system according to claim 1 , further comprising:

a control device that controls an engagement state of each of the clutch and the friction brake and that controls a switching state of the one-way clutch between the one-way restriction state and the rotation restriction state, wherein

from a situation where the rotating electric machine outputs the negative torque with the clutch engaged, the control device brings the friction brake into slip engagement while disengaging the clutch so as to reduce a rotational speed of the third rotating element, and then brings the one-way clutch into the rotation restriction state when the rotational speed of the third rotating element becomes zero.

4. The vehicle drive system according to claim 1 , wherein

a maximum holding torque of the friction brake is less than a maximum holding torque of the one-way clutch.

5. The vehicle drive system according to claim 1 , wherein

the friction brake is structured with a band brake and is provided in such a manner as to produce a self-servo effect in a direction that reduces a speed of rotation of the third rotating element in a forward direction.

6. The vehicle drive system according to claim 2 , wherein

the differential gear device is defined as a first differential gear device,

the vehicle drive system further comprising: a second differential gear device that is disposed coaxially with the first differential gear device in a power transmission path between the first differential gear device and the output, the second differential gear device including, in order of rotational speed, a fourth rotating element drivingly coupled to the second rotating element, a fifth rotating element drivingly coupled to the output, and a sixth rotating element fixed to the non-rotating member.

7. The vehicle drive system according to claim 2 , further comprising:

a control device that controls an engagement state of each of the clutch and the friction brake and that controls a switching state of the one-way clutch between the one-way restriction state and the rotation restriction state, wherein

from a situation where the rotating electric machine outputs the negative torque with the clutch engaged, the control device brings the friction brake into slip engagement while disengaging the clutch so as to reduce a rotational speed of the third rotating element, and then brings the one-way clutch into the rotation restriction state when the rotational speed of the third rotating element becomes zero.

8. The vehicle drive system according to claim 2 , wherein

a maximum holding torque of the friction brake is less than a maximum holding torque of the one-way clutch.

9. The vehicle drive system according to claim 2 , wherein

the friction brake is structured with a band brake and is provided in such a manner as to produce a self-servo effect in a direction that reduces a speed of rotation of the third rotating element in a forward direction.

10. The vehicle drive system according to claim 3 , wherein

after bringing the one-way clutch into the rotation restriction state, the control device maintains the rotation restriction state during a time that the rotating electric machine outputs the negative torque.

11. The vehicle drive system according to claim 6 , wherein

the first differential gear device is a single-pinion-type planetary gear mechanism including a first ring gear as the first rotating element, a first carrier as the second rotating element, and a first sun gear as the third rotating element,

the second differential gear device is a single-pinion-type planetary gear mechanism including a second sun gear as the fourth rotating element, a second carrier as the fifth rotating element, and a second ring gear as the sixth rotating element, and

the clutch selectively couples the first sun gear and the first carrier together.

12. A vehicle drive system comprising:

a rotating electric machine;

an output drivingly coupled to a wheel; and

a differential gear device provided in a power transmission path between the rotating electric machine and the output, the differential gear device including a first rotating element drivingly coupled to the rotating electric machine, a second rotating element drivingly coupled to the output, a third rotating element that is selectively fixed by a one-way clutch to a non-rotating member and that is selectively fixed by a friction brake to the non-rotating member, and a fourth rotating element that is selectively fixed by a second brake other than the friction brake to the non-rotating member, wherein

a reaction force torque that acts on the third rotating element when the rotating electric machine outputs a positive torque in a forward powering direction is defined as a first reaction force torque,

a reaction force torque that acts on the third rotating element when the rotating electric machine outputs a negative torque opposite in direction to the positive torque is defined as a second reaction force torque,

the one-way clutch is structured to be switchable at least between a one-way restriction state in which rotation of the third rotating element in one direction is restricted and a rotation restriction state in which rotation of the third rotating element in both directions is restricted, and

in the one-way restriction state, the one-way clutch restricts rotation of the third rotating element in a rotation direction caused by the first reaction force torque while allowing rotation of the third rotating element in a rotation direction caused by the second reaction force torque.

13. The vehicle drive system according to claim 12 , wherein

the first rotating element, the second rotating element, the third rotating element, and the fourth rotating element are in order of rotational speed.

14. The vehicle drive system according to claim 12 , further comprising:

a control device that controls an engagement state of each of the friction brake and the second brake and that controls a switching state of the one-way clutch between the one-way restriction state and the rotation restriction state, wherein

from a situation where the rotating electric machine outputs the negative torque with the second brake engaged, the control device brings the friction brake into slip engagement while disengaging the second brake so as to reduce a rotational speed of the third rotating element, and then brings the one-way clutch into the rotation restriction state when the rotational speed of the third rotating element becomes zero.

15. The vehicle drive system according to claim 12 , wherein

a maximum holding torque of the friction brake is less than a maximum holding torque of the one-way clutch.

16. The vehicle drive system according to claim 12 , wherein

the friction brake is structured with a band brake and is provided in such a manner as to produce a self-servo effect in a direction that reduces a speed of rotation of the third rotating element in a forward direction.

17. The vehicle drive system according to claim 13 , wherein

the differential gear device includes a single-pinion-type first planetary gear mechanism and a double-pinion-type second planetary gear mechanism, the first planetary gear mechanism including a first sun gear, a first carrier, and a first ring gear, the second planetary gear mechanism including a second sun gear, a second carrier, and a second ring gear, the differential gear device is a combination device structured by coupling the first ring gear and the second ring gear together and by coupling the first carrier and the second sun gear together,

the first rotating element is the first sun gear,

the second rotating element is the first carrier and the second sun gear that rotate together as a unit,

the third rotating element is the first ring gear and the second ring gear that rotate together as a unit, and

the fourth rotating element is the second carrier.

18. The vehicle drive system according to claim 13 , further comprising:

a control device that controls an engagement state of each of the friction brake and the second brake and that controls a switching state of the one-way clutch between the one-way restriction state and the rotation restriction state.

19. The vehicle drive system according to claim 13 , wherein

a maximum holding torque of the friction brake is less than a maximum holding torque of the one-way clutch.

20. The vehicle drive system according to claim 14 , wherein

after bringing the one-way clutch into the rotation restriction state, the control device maintains the rotation restriction state during a time that the rotating electric machine outputs the negative torque.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2020
From: TORII, TAKESHI; KATO, HIROSHI; IWASE, TAKURO; NAKASHIMA, KEISUKE; YAMAOKA, DAISUKE
To: AISIN AW CO., LTD.
Reel/Frame 052447/0517 →
Priority Claims (2)
JP JP2017-222311 · Nov 17, 2017 · national
JP JP2018-044453 · Mar 12, 2018 · national
Continuity (1)
Related Publication 20200278011A1 · Sep 3, 2020
Cited By (1)
US 12,540,647