IP Library Granted Patent US 11,033,394
Granted Patent B2
US 11,033,394 · App. 15/791,232 · Granted Jun 15, 2021

Implant with multi-layer bone interfacing lattice

Inventors: Rami Hamzey (Philadelphia, PA); Robert Morris (Gwynedd Valley, PA); William Duffield (Collegeville, PA); Mathew Gordon (Collegeville, PA); Edward J. McShane, III (Collegeville, PA); Joseph M. Nyahay (Eagleville, PA)
Assignee: INSTITUTE FOR MUSCULOSKELETAL SCIENCE AND EDUCATION, LTD.
A61F2/30907A61B17/56A61B17/72A61B17/7208A61B17/7291A61F2/28A61F2/30734A61F2/3662A61F2/389A61F2/4081A61F2/4202A61B2017/00893A61F2002/30006A61F2002/3007A61F2002/30014A61F2002/3093A61F2002/30235A61F2002/30289A61F2002/30451A61F2002/30604A61F2002/30738A61F2002/30805A61F2002/30878A61F2002/30891A61F2002/30914A61F2002/30919A61F2002/30929A61F2002/30985A61F2002/3425A61F2002/3863A61F2002/4029A61F2002/4205A61F2002/4207A61F2002/4228
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Quick Facts
Patent No.
US 11,033,394
App. No.
15/791,232
Granted
Jun 15, 2021
Kind
B2
Abstract

An implant includes a body including a substrate and a bone interfacing lattice disposed on the substrate. The bone interfacing lattice includes at least two layers of elongate curved structural members. In addition, the at least two layers of elongate curved structural members include a first layer adjacent the substrate and a second layer adjacent the first layer. Also, the first layer has a first deformability and the second layer has a second deformability, wherein the second deformability is greater than the first deformability.

Claims (27)

1. An implant, comprising:

a body including a substrate and a bone interfacing lattice disposed on the substrate;

wherein the bone interfacing lattice includes at least two layers of elongate curved structural members;

wherein the at least two layers of elongate curved structural members include a first layer adjacent the substrate and configured to receive bone ingrowth and a second layer adjacent the first layer and configured to receive bone ingrowth;

wherein the first layer has a first deformability and the second layer has a second deformability;

wherein the second deformability is greater than the first deformability such that the second layer has a compressibility that renders it configured to conform to irregularities in a recess within a bone; and

wherein an interface between the first layer and the second layer is a transition region having a thickness within which the elongate curved structural members of the first layer are intertwined with the elongate curved structural members of the second layer; and

wherein the first deformability is a plastic deformability and the second deformability is a plastic deformability.

2. The implant of claim 1 , wherein the first layer has a first thickness that is substantially consistent such that an outer shape of the first layer is substantially the same as an outer shape of the substrate.

3. The implant of claim 2 , wherein the second layer has a second thickness that is substantially consistent such that an outer shape of the second layer is substantially the same as the outer shape of the first layer.

4. The implant of claim 1 , wherein the elongate curved structural members of the first layer have a first gauge and the elongate curved structural members of the second layer have a second gauge.

5. The implant of claim 4 wherein the second gauge is less than the first gauge.

6. The implant of claim 1 , wherein the bone interfacing lattice includes a third layer of elongate curved structural members adjacent the second layer; and

wherein the third layer has a third deformability that is greater than the second deformability of the second layer of elongate curved structural members.

7. The implant of claim 1 , wherein the body has a substantially elongate shape configured to be inserted into a recess in a bone.

8. The implant of claim 1 , wherein one or more of the elongate curved structural members have a spiraling geometry.

9. An implant, comprising:

a body including a substrate and a bone interfacing lattice disposed on the substrate;

wherein the bone interfacing lattice includes at least two layers of elongate curved structural members;

wherein the at least two layers of elongate curved structural members includes a first layer adjacent the substrate and configured to receive bone ingrowth and a second layer adjacent the first layer and configured to receive bone ingrowth;

wherein the elongate curved structural members of the first layer have a first gauge and the elongate curved structural members of the second layer have a second gauge;

wherein the second gauge is less than the first gauge such that the second layer has a compressibility that renders it configured to conform to irregularities in a recess within a bone; and

wherein an interface between the first layer and the second layer is a transition region having a thickness within which the elongate curved structural members of the first layer are intertwined with the elongate curved structural members of the second layer; and

wherein the first deformability is a plastic deformability and the second deformability is a plastic deformability.

10. The implant of claim 9 , wherein the first layer has a first thickness that is substantially consistent such that an outer shape of the first layer is substantially the same as an outer shape of the substrate.

11. The implant of claim 10 , wherein the second layer has a second thickness that is substantially consistent such that an outer shape of the second layer is substantially the same as the outer shape of the first layer.

12. The implant of claim 9 , wherein one or more of the elongate curved structural members have a spiraling geometry.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2020
From: HAMZEY, RAMI; MORRIS, ROBERT; GORDON, MATHEW; MCSHANE, EDWARD J., III; NYAHAY, JOSEPH M.
To: INSTITUTE FOR MUSCULOSKELETAL SCIENCE AND EDUCATION, LTD.
Reel/Frame 051512/0938 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2020
From: DUFFIELD, WILLIAM
To: INSTITUTE FOR MUSCULOSKELETAL SCIENCE AND EDUCATION, LTD.
Reel/Frame 051592/0897 →
Continuity (2)
Provisional Application 62412657 · Oct 25, 2016
Related Publication 20180296350A1 · Oct 18, 2018
Cited By (22)
US 1,071,220 US 1,107,916 US 1,118,931 US 1,122,446 US 1,124,342 US 1,130,740 US 1,130,746 US 1,132,447 US 12,186,200 US 12,208,011 US 12,265,373 US 12,303,400 US 12,447,025 US 12,582,527 US 12,591,216 US 12,599,390 US 12,605,251 US 12,648,860 US 12,653,680 US 12,667,461 US 12,690,986 US 12,702,562