IP Library › Granted Patent US 11,036,125
Granted Patent B2
US 11,036,125 · App. 16/512,705 · Granted Jun 15, 2021

Substrate positioning apparatus and methods

Inventors: Ala Moradian (Sunnyvale, CA); Travis Tesch (Campbell, CA)
Assignee: Applied Materials, Inc.
G03F1/22G03F7/70033G03F7/7085G03F7/70733G03F7/70775G03F7/70808G03F9/7011H01L21/673H01L21/67201H01L21/682
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,036,125
App. No.
16/512,705
Granted
Jun 15, 2021
Kind
B2
Abstract

Described herein are apparatus and methods used to process a substrate in a chamber, in particular to position a non-round substrate in a holding chamber or a processing chamber. Further described herein are methods and apparatus that detect radiation transmitted along the thickness of the substrate between the top surface and the bottom surface, determine a signal strength as the substrate is rotated and obtaining a signal strength pattern to determine a position of the substrate within the chamber with respect to a center position.

Claims (36)

1. A substrate processing apparatus comprising:

a chamber;

a substrate support configured to support a substrate comprising a top surface and a bottom surface defining a substrate thickness, the substrate support configured to rotate the substrate 360 degrees through a plurality of rotational angular positions within the chamber;

a laser positioned to direct a radiation beam along the thickness between the top surface and the bottom surface;

a sensor positioned opposite the laser to detect radiation transmitted along the thickness of the substrate between the top surface and the bottom surface; and

a controller configured to analyze a signal strength of the radiation detected by the sensor at the plurality of rotational angular positions and to correlate the signal strength at the plurality of rotational angular positions to a position within the chamber.

2. The substrate processing apparatus of claim 1 , wherein the controller is configured to analyze the signal strength of the radiation transmitted along the thickness of a polygonal substrate at the plurality of rotational angular positions.

3. The substrate processing apparatus of claim 2 , wherein the controller is configured to analyze the signal strength transmitted along the thickness of a rectangular substrate.

4. The substrate processing apparatus of claim 3 , wherein the controller is configured to analyze a signal strength pattern versus a rotational angular position.

5. The substrate processing apparatus of claim 4 , wherein the sensor comprises a laser sensor.

6. The substrate processing apparatus of claim 5 , wherein the controller controls rotational movement of the substrate support.

7. The substrate processing apparatus of claim 6 , wherein the controller comprises a memory to record a signal strength at a plurality of rotational angular positions.

8. The substrate processing apparatus of claim 7 , wherein the controller is configured to generate a signal strength pattern at the plurality of rotational angular positions.

9. The substrate processing apparatus of claim 8 , wherein the controller is configured to compare the signal strength pattern to a pre-determined signal strength pattern.

10. The substrate processing apparatus of claim 9 , wherein the pre-determined signal strength pattern correlates to the substrate being centered on the substrate support.

11. The substrate processing apparatus of claim 10 , wherein the controller is configured to reposition the substrate.

12. An extreme ultraviolet (EUV) mask production system comprising:

a holding chamber to provide access to a substrate handling vacuum chamber including a plurality of ports to provide access to a vacuum chamber including, a physical vapor deposition chamber, a pre-clean chamber, and a multi-cathode PVD chamber;

an EUV mask blank loading system configured to load an EUV mask blank comprising a top surface and a bottom surface defining an EUV mask blank thickness, in at least one of the holding chamber and the vacuum chamber;

a substrate support configured to support and rotate the EUV mask blank 360 degrees through a plurality of rotational angular positions within at least one of the holding chamber and the vacuum chamber;

a laser positioned to direct a radiation beam along the thickness between the top surface and the bottom surface;

a sensor positioned opposite the laser to detect radiation transmitted along the thickness of the substrate between the top surface and the bottom surface; and

a controller configured to analyze a signal strength of the radiation detected by the sensor at the plurality of rotational angular positions and to correlate the signal strength at the plurality of rotational angular positions to a position within the vacuum chamber.

13. The EUV mask production system of claim 12 , wherein the controller is configured to analyze the signal strength transmitted along the thickness of a rectangular substrate and to analyze a signal strength pattern versus the plurality of rotational angular positions.

14. The EUV mask production system of claim 13 , wherein the controller controls rotational movement of the substrate support, compare the signal strength pattern to a pre-determined signal strength pattern and to reposition the substrate.

15. A method of positioning a substrate in a chamber comprising:

placing a rectangular substrate in a chamber on a substrate support, the substrate comprising a top surface and a bottom surface defining a substrate thickness;

rotating the substrate 360 degrees through a plurality of rotational angular positions within the chamber;

directing a laser to direct a radiation beam along the thickness between the top surface and the bottom surface;

detecting radiation from the radiation beam transmitted along the thickness of the substrate between the top surface and the bottom surface; and

analyzing a signal strength of the radiation detected at the plurality of rotational angular positions and correlating the signal strength at the plurality of rotational angular positions to a position within the chamber.

16. The method of claim 15 , further comprising using a controller to generate a signal strength pattern at the plurality of rotational angular positions.

17. The method of claim 16 , further comprising comparing the signal strength pattern to a pre-determined signal strength pattern.

18. The method of claim 17 , wherein the pre-determined signal strength pattern correlates to the substrate being at a center position on the substrate support.

19. The method of claim 18 , further comprising repositioning the substrate in the chamber to a center position.

20. The method of claim 19 , further comprising using a robot arm to reposition the substrate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 19, 2020
From: MORADIAN, ALA; TESCH, TRAVIS
To: APPLIED MATERIALS, INC.
Reel/Frame 052169/0506 →
Continuity (2)
Provisional Application 62701274 · Jul 20, 2018
Related Publication 20200026177A1 · Jan 23, 2020