IP Library › Granted Patent US 11,037,700
Granted Patent B2
US 11,037,700 · App. 17/139,197 · Granted Jun 15, 2021

LCDI power cord system and method

Inventors: Victor V Aromin (West Warwick, RI); Louis Jay Shatkin (Warwick, RI)
Assignee: Tower Manufacturing Corporation
H01B9/029H01B9/021H01B13/22G01R31/12G01R31/52
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Quick Facts
Patent No.
US 11,037,700
App. No.
17/139,197
Granted
Jun 15, 2021
Kind
B2
Abstract

A system and method for an LCDI power cord and associated circuits is provided. The system and method include energizing shielded neutral wires and shielded line wires and monitoring the energized shields for surges, e.g., arcing, detected by a Leakage Current Detection Circuit (LCDC) and/or voltage drops, e.g., shield breaks, detected by a Shield Integrity Circuit (SIC).

Claims (100)

1. An alternating current (AC) power cord having a load end and a source end, the AC power cord comprising:

a neutral wire assembly, wherein the neutral wire assembly comprises:

a conductive neutral wire;

a neutral wire insulator surrounding the conductive neutral wire;

a conductive neutral wire shield surrounding the neutral wire insulator, the conductive neutral wire shield comprising:

a first conductive side;

a first non-conductive side, wherein the non-conductive side is adjacent to the outside of the neutral wire insulator; and

a conductive flexible media surrounding and adjacent to the first conductive side;

a conductive neutral wire shield load end;

conductive neutral wire shield line end;

a line wire, assembly, wherein the line wire assembly comprises;

a conductive line wire;

a line wire insulator surrounding the conductive line wire;

a conductive line wire shield surrounding the line wire insulator; and

wherein the conductive line wire shield and the conductive neutral wire shield are connected in series at the load end of the AC power cord to form an electrical path form the source end of the neutral wire shield to the source end of line wire shield.

2. The AC power cord as in claim 1 , wherein the first conductive side comprises a first aluminum foil.

3. The AC power cord as in claim 1 wherein the conductive flexible media comprises a copper flexible media wherein the copper flexible media comprises a 30% copper flexible media coverage per unit length of the power cord.

4. The AC power cord as in claim 1 wherein the conductive flexible media is selected from the group consisting of high-performance carbon fiber/gold/copper composite wire, conductive graphene wire, and conductive graphene yarn.

5. The AC power cord as in claim 1 wherein the neutral wire assembly further comprises an immersion detection cable adjacent to the conductive flexible media, wherein the immersion detection cable comprises a conductive wire surrounded by an absorbent covering.

6. The AC power cord as in claim 1 wherein the power cord further comprises an immersion detection cable, wherein the immersion detection cable comprises a twisted wire pair, wherein each of the twisted wires comprises an absorbent covering.

7. The AC power cord as in claim 1 wherein the conductive line wire shield surrounding the line wire insulator further comprises

a second conductive shield surrounding the line wire insulator, wherein the second conductive shield comprises:

a second non-conductive side;

a second conductive side, wherein the second conductive side is adjacent to

the outside of the line wire insulator; and

a tinned wire disposed between the conductive line wire shield and the line wire insulator.

8. The AC power cord as in claim 7 , wherein the second conductive side comprises a second aluminum foil.

9. An alternating current (AC) power cord having a load end and a source end, the AC power cord comprising:

an insulated neutral wire;

an insulated line wire;

an insulated return wire;

a ground wire;

a conductive shield surrounding the insulated neutral wire, the insulated line wire, the insulated return wire, and the ground wire, the conductive shield comprising:

a first conductive side, wherein the first conductive side faces outwards;

a first non-conductive side, wherein the first conductive side faces inwards;

a conductive flexible media surrounding and adjacent to the first conductive side of the conductive shield; and

wherein the conductive shield and the return wire are connected in series at the load end of the AC power cord.

10. The AC power cord as in claim 9 , wherein the first conductive side comprises a first aluminum foil.

11. The AC power cord as in claim 9 wherein the conductive flexible media comprises a copper flexible media wherein the copper flexible media comprises a 30% copper flexible media coverage per unit length of the power cord.

12. The AC power cord as in claim 9 wherein the conductive flexible media is selected from the group consisting of high-performance carbon fiber/gold/copper composite wire, conductive graphene wire, and conductive graphene yarn.

13. The AC power cord as in claim 9 further comprises at least one immersion detection cable adjacent to the conductive flexible media, wherein the at least one immersion detection cable comprises a conductive wire surrounded by an absorbent covering.

14. An alternating current (AC) power cord having a load end and a source end, the AC power cord comprising:

a neutral wire assembly, wherein the neutral wire assembly comprises:

a conductive neutral wire;

a neutral wire insulator surrounding the conductive neutral wire;

a conductive neutral wire shield surrounding the neutral wire insulator, the conductive neutral wire shield comprising:

a first conductive side;

a first non-conductive side, wherein the non-conductive side is adjacent to the outside of the neutral wire insulator; and

a conductive flexible media surrounding and adjacent to the first conductive side;

a line wire, assembly, wherein the line wire assembly comprises;

a conductive line wire;

a line wire insulator surrounding the conductive line wire;

a conductive line wire shield surrounding the line wire insulator; and

wherein the conductive line wire shield and the conductive neutral wire shield are connected in series at the load end of the AC power cord.

15. The AC power cord as in claim 14 , wherein the first conductive side comprises a first aluminum foil.

16. The AC power cord as in claim 14 wherein the conductive flexible media comprises a copper flexible media wherein the copper flexible media comprises a 30% copper flexible media coverage per unit length of the power cord.

17. The AC power cord as in claim 14 wherein the conductive flexible media is selected from the group consisting of high-performance carbon fiber/gold/copper composite wire, conductive graphene wire, and conductive graphene yarn.

18. The AC power cord as in claim 14 wherein the conductive line wire shield surrounding the line wire insulator further comprises

a second conductive shield surrounding the line wire insulator, wherein the second conductive shield comprises:

a second non-conductive side wherein the second non-conductive side is adjacent to the outside of the line wire insulator; and

a second conductive side; a second conductive flexible media surrounding and adjacent to the second conductive side.

19. The AC power cord as in claim 18 , wherein the second conductive side comprises a second aluminum foil.

20. The AC power cord as in claim 18 wherein the conductive flexible media comprises a second copper flexible media wherein the second copper flexible media comprises a 30% copper flexible media coverage per unit length of the power cord.

21. The AC power cord as in claim 18 wherein the conductive flexible media is selected from the group consisting of high-performance carbon fiber/gold/copper composite wire, conductive graphene wire, and conductive graphene yarn.

22. The AC power cord as in claim 14 further comprises at least one immersion detection cable adjacent to the conductive flexible media, wherein the at least one immersion detection cable comprises a conductive wire surrounded by an absorbent covering.

23. An alternating current (AC) power cord having a load end and a source end, comprising:

a neutral wire assembly, wherein the neutral wire assembly comprises:

a conductive neutral wire;

a neutral wire insulator surrounding the conductive neutral wire;

a conductive neutral wire shield surrounding the neutral wire insulator, the conductive neutral wire shield comprising:

a first conductive side;

a first non-conductive side, wherein the non-conductive side is adjacent to the outside of the neutral wire insulator; and

a conductive flexible media surrounding and adjacent to the first conductive side, wherein the conductive flexible media comprises a 30% copper flexible media coverage per unit length of the power cord;

a line wire, assembly, wherein the line wire assembly comprises;

a conductive line wire;

a line wire insulator surrounding the conductive line wire;

a conductive line wire shield surrounding the line wire insulator, the conductive line wire shield comprising:

a second conductive shield surrounding the line wire insulator, wherein the second conductive shield comprises:

a second non-conductive side;

a second conductive side, wherein the second conductive side is adjacent to the outside of the line wire insulator; and

a tinned wire disposed between the conductive line wire shield and the line wire insulator; and

wherein the tinned wire is connected in series with the conductive neutral wire shield load end.

24. The AC power cord as in claim 23 wherein the conductive flexible media is selected from the group consisting of copper, high-performance carbon fiber/gold/copper composite wire, conductive graphene wire, and conductive graphene yarn.

25. An alternating current (AC) power cord having a load end and a source end, comprising:

a neutral wire assembly, wherein the neutral wire assembly comprises:

a conductive neutral wire;

a neutral wire insulator surrounding the conductive neutral wire;

a conductive neutral wire shield surrounding the neutral wire insulator, the conductive neutral wire shield comprising:

a first conductive side;

a first non-conductive side, wherein the non-conductive side is adjacent to the outside of the neutral wire insulator; and

a conductive flexible media surrounding and adjacent to the first conductive side, wherein the conductive flexible media comprises a 30% flexible media coverage per unit length of the power cord;

a line wire, assembly, wherein the line wire assembly comprises;

a conductive line wire;

a line wire insulator surrounding the conductive line wire;

a conductive line wire shield surrounding the line wire insulator, the conductive line wire shield comprising:

a second conductive shield surrounding the line wire insulator, wherein the second conductive shield comprises:

a second non-conductive side wherein the second non-conductive side is adjacent to the outside of the line wire insulator;

a second conductive side;

a second conductive flexible media surrounding and adjacent to the second conductive side, wherein the second conductive flexible media comprises a 30% flexible media coverage per unit length of the AC power cord; and

wherein the conductive line wire shield and the conductive neutral wire shield are connected in series at the load end of the AC power cord to form an electrical path form the source end of the neutral wire shield to the source end of line wire shield.

Continuity (5)
Continuation In Part 16935895 · Jul 22, 2020
Provisional Application 63013742 · Apr 22, 2020
Provisional Application 62880970 · Jul 31, 2019
Provisional Application 62876960 · Jul 22, 2019
Related Publication 20210125746A1 · Apr 29, 2021
Cited By (1)
US 12,237,665