Brine management system for salt cavern development and operations
A system and method of creating, operating and maintaining a hydrocarbon storage facility in a salt cavern within an underground salt deposit. The system is portable and can be transported to areas near different well heads. The portability also enables adjacent well heads to be worked in succession to create a large storage cavern by interlinking a series of smaller caverns. This formation processes ensures that a storage cavern can be isolated within the confines of a salt deposit. Using the same portable equipment, the system can be configured to form a salt cavern, displace stored material out of a salt cavern, and repair or maintain a salt cavern well.
1. A method of creating and maintaining a storage facility in a salt cavern within an underground salt deposit, said method comprising the steps of:
providing an injector pump;
providing a portable brine crystallizer;
providing a brine filter;
providing a mixer;
drilling a first well into said underground salt deposit;
utilizing said injector pump to inject fresh water into said salt deposit through said first well, wherein said fresh water dissolves some of said salt deposit creating brine and a first salt cavern in said salt deposit;
recovering salt from said first salt cavern by drawing said brine out of said first salt cavern, filtering said brine with said brine filter to create filtered brine and separating said salt from said filtered brine with said brine crystallizer, wherein said filtered brine is separated into said salt and said fresh water, wherein said fresh water is again injected into said salt deposit through said first well until said first salt cavern reaches a selected size within said salt deposit;
adding said salt and said fresh water to said mixer, wherein said mixer produces a reconstituted brine; and
periodically injecting said reconstituted brine into said first salt cavern, resting said reconstituted brine in said first salt cavern to maintain said first salt cavern.
2. The method according to claim 1 , further including providing an external fresh water source and adding auxiliary water from said external fresh water source to said fresh water.
3. The method according to claim 1 , further including:
drilling a second well into said underground salt deposit adjacent said first well;
connecting said injector pump, said brine crystallizer, and said brine filter to said second well;
injecting said fresh water into said salt deposit through said second well, therein producing a second salt cavern in said salt deposit, wherein said second salt cavern interlinks with said first salt cavern in said salt deposit.
4. A method of performing maintenance on a salt cavern within an underground salt deposit that is accessible through a well head, said method comprising the steps of:
providing a mixer;
providing a brine crystallizer; providing a filter;
injecting water into said salt cavern to produce well brine,
drawing said well brine from said salt cavern,
and filtering said well brine with said filter to create filtered brine,
separating salt from said filtered brine with said brine crystallizer to recover said salt;
periodically mixing said salt with water in said mixer to produce saturated brine;
injecting said saturated brine into said salt cavern through said well head for integrity testing of said salt cavern.
5. A method of recycling well brine recovered from a salt cavern within an underground salt deposit, said method comprising the steps of:
providing a brine crystallizer;
providing a mixer; providing a filter;
injecting water into said salt cavern to produce well brine;
drawing said well brine from said salt cavern
and filtering said well brine with said filter to create filtered brine;
directing said filtered brine into said brine crystallizer, wherein said brine crystallizer separates salt from said filtered brine and produces said salt and fresh water;
periodically mixing said salt with said fresh water with said mixer to produce saturated brine; and
injecting said saturated brine into said salt cavern to displace material stored within said salt cavern.