IP Library Granted Patent US 11,046,003
Granted Patent B2
US 11,046,003 · App. 16/305,061 · Granted Jun 29, 2021

Method for three dimensional printing of heterogeneous structures

Inventors: Bahattin Koc (Istanbul, TR); Navid Khani (Istanbul, TR); Ali Nadernezhad (Istanbul, TR)
Assignee: SABANCI UNIVERSITESI
B29C64/314B29C64/118B33Y10/00B33Y70/10B29K2039/06B29K2507/04B29K2995/0005
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Quick Facts
Patent No.
US 11,046,003
App. No.
16/305,061
Granted
Jun 29, 2021
Kind
B2
Abstract

A method for automatic printing of a three dimensional heterogeneous structure in accordance with a computer-aided design procedure, including the steps of: aspirating a first portion consisting of a first material (M1) in liquid form, from a first liquid container into a capillary (C); aspirating a second portion consisting of a second material (M2) in liquid form different than the first material (M1), from a second liquid container into said capillary (C), such that the first portion and the second portion constitute longitudinally different parts of a longitudinally heterogeneous filament (F) encompassed by the capillary (C); and extraction of the filament (F) from the capillary (C) thus laying it as a portion of a printed layer.

Claims (26)

1. A method for automatic printing of a three dimensional heterogeneous structure in accordance with a computer-aided design procedure, comprising the following steps:

(a) aspirating a first portion consisting of a first material in liquid form, from a first liquid container into a capillary,

(b) aspirating a second portion consisting of a second material in liquid form different than the first material, from a second liquid container into the capillary, such that the first portion and the second portion constitute longitudinally different adjacent and consecutive parts of a longitudinally heterogeneous filament encompassed by the capillary; and

(c) extracting a filament from the capillary and laying the filament as a portion of a printed layer.

2. The method according to the claim 1 , further comprising the following steps between the steps (a) and (b):

(i) partly extracting a part of the first portion into the second liquid container, and keeping the extracted part therein for a time period, then

(ii) aspirating the extracted part back into the capillary;

such that a transition zone consisting of a mixture of the first material and the second material is obtained along the extracted part.

3. The method according to claim 2 , wherein the first material and the second material comprise thermally cross-linked hydrogel.

4. The method according to claim 2 , wherein the first material and/or the second material are in liquid form when aspirated, and then are converted into a gel form by subjecting to UV light, temperature or a chemical agent.

5. The method according to claim 2 , wherein at least one of the first material or the second material comprise an electrically conductive material.

6. The method according to claim 2 , wherein at least one of the first material or the second material comprise carbon nanotubes.

7. The method according to claim 2 , wherein at least one of the first material and the second material are a bio-ink by comprising live cells or active bio-molecules selected from growth factors, proteins or drugs.

8. The method according to claim 2 , further comprising controlling a temperature at the capillary for maintaining a temperature of the filament around a set value.

9. The method according to claim 1 , wherein the first material and the second material comprise thermally cross-linked hydrogel.

10. The method according to claim 9 , wherein at least one of the first material or the second material comprise an electrically conductive material.

11. The method according to claim 9 , wherein at least one of the first material or the second material comprise carbon nanotubes.

12. The method according to claim 9 , wherein at least one of the first material and the second material are a bio-ink by comprising live cells or active bio-molecules selected from growth factors, proteins or drugs.

13. The method according to claim 9 , further comprising controlling a temperature at the capillary for maintaining a temperature of the filament around a set value.

14. The method according to claim 1 , wherein the first material and/or the second material are in liquid form when aspirated, and then are converted into a gel form by subjecting to UV light, temperature or a chemical agent.

15. The method according to claim 1 , wherein at least one of the first material or the second material comprise an electrically conductive material.

16. The method according to claim 1 , wherein at least one of the first material or the second material comprise carbon nanotubes.

17. The method according to claim 1 , wherein at least one of the first material and the second material are a bio-ink by comprising live cells or active bio-molecules selected from growth factors, proteins or drugs.

18. The method according to claim 1 , further comprising controlling a temperature at the capillary for maintaining a temperature of the filament around a set value.

19. The method according to claim 1 , further comprising one or more additional steps of aspirating a third portion consisting of a third material in liquid form different than the second material, from a third liquid container into the capillary, such that the first portion, second portion and the third portion constitute longitudinally different parts of a longitudinally heterogeneous filament encompassed by the capillary.

20. The method according to claim 1 , further comprising laying multiple layers of longitudinal filaments on top of each other.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 28, 2018
From: KOC, BAHATTIN; KHANI, NAVID; NADERNEZHAD, ALI
To: SABANCI UNIVERSITESI
Reel/Frame 047597/0452 →
Continuity (1)
Related Publication 20200238621A1 · Jul 30, 2020