IP Library Granted Patent US 11,047,056
Granted Patent B2
US 11,047,056 · App. 16/086,827 · Granted Jun 29, 2021

Ion exchange membrane and electrolyzer

Inventors: Ryuji Ohashi (Tokyo, JP); Hiroyuki Kameyama (Tokyo, JP); Takuya Morikawa (Tokyo, JP)
Assignee: ASAHI KASEI KABUSHIKI KAISHA
C25B13/08C08J5/2237C08J5/2243C08J5/2281C25B1/46C25B9/19C25B11/057C25B11/077C25B13/02C08J2327/18C08J2327/24C25B1/26
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Quick Facts
Patent No.
US 11,047,056
App. No.
16/086,827
Granted
Jun 29, 2021
Kind
B2
Abstract

An ion exchange membrane includes a layer S including a fluorine-containing polymer having a sulfonic acid group, a layer C including a fluorine-containing polymer having a carboxylic acid group, and a plurality of strengthening materials arranged inside the layer S and functioning as at least one of reinforcement yarn and sacrifice yarn. A and B satisfy following formulas: B ≤240 μm  (1) 2.0≤ B/A ≤5.0  (2) wherein, when the ion exchange membrane is viewed from the top surface, A represents an average cross-sectional thickness of the membrane measured in pure water for a region, in which the strengthening materials do not exist, and B represents an average cross-sectional thickness of the membrane measured in pure water for a region, in which strands of the reinforcement yarn overlap with each other, and in a region, in which the reinforcement yarn overlaps with the sacrifice yarn.

Claims (20)

1. An ion exchange membrane comprising:

a layer S comprising a fluorine-containing polymer having a sulfonic acid group;

a layer C comprising a fluorine-containing polymer having a carboxylic acid group; and

a plurality of strengthening materials arranged inside the layer S and functioning as at least one of reinforcement yarn and sacrifice yarn;

wherein A and B, both of which are defined below, satisfy following formulas (1) and (2):

B≤ 240 μm  (1)

2.0≤ B/A≤ 5.0  (2)

wherein, when the ion exchange membrane is viewed from a top surface,

A represents an average cross-sectional thickness of the membrane measured in pure water for a region, in which the strengthening materials do not exist, and

B represents an average cross-sectional thickness of the membrane measured in pure water for a region, in which strands of the reinforcement yarn overlap with each other, and for a region, in which the reinforcement yarn overlaps with the sacrifice yarn.

2. The ion exchange membrane according to claim 1 , wherein A and C1 which is defined below satisfy following formula (3):

40 μm≤ A ≤C1  (3)

wherein C1 represents a maximum value of a distance between a surface of the layer S and reinforcement yarn most distant from the surface of the layer S, the distance being measured in pure water and in a direction of the thickness of the membrane in the region, in which strands of the reinforcement yarn overlap with each other.

3. The ion exchange membrane according to claim 1 , wherein

the layer S has a continuous hole therein and a plurality of opening portions on a surface thereof, and

a ratio of a total area of the opening portions to an area of the surface of the layer S is 0.4 to 15%.

4. The ion exchange membrane according to claim 1 , wherein a surface of the layer S has raised portions having a height of 20 μm or more, when viewed from a cross section.

5. The ion exchange membrane according to claim 4 , wherein an arrangement density of the raised portions is 20 to 1500 raised portions/cm 2 .

6. An electrolyzer comprising the ion exchange membrane according to claim 1 .

7. A method for producing the ion exchange membrane according to claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2018
From: OHASHI, RYUJI; KAMEYAMA, HIROYUKI; MORIKAWA, TAKUYA
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 047666/0703 →
Priority Claims (1)
JP JP2017-013283 · Jan 27, 2017 · national
Continuity (1)
Related Publication 20190100845A1 · Apr 4, 2019