IP Library Granted Patent US 11,054,381
Granted Patent B2
US 11,054,381 · App. 16/438,524 · Granted Jul 6, 2021

Gas sensor

Inventors: Kunihiko Nakagaki (Nagoya, JP); Taku Okamoto (Nagoya, JP); Osamu Nakasone (Inabe, JP); Nobukazu Ikoma (Nagoya, JP)
Assignee: NGK INSULATORS, LTD.
G01N27/4067F01N3/208F01N11/007G01N27/409G01N27/41G01N27/416F01N2560/021F01N2560/026F01N2610/144
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Quick Facts
Patent No.
US 11,054,381
App. No.
16/438,524
Granted
Jul 6, 2021
Kind
B2
Abstract

A first gas sensor includes a main pump cell that pumps oxygen inside a main oxygen concentration adjustment chamber, by applying a main pump voltage between a main interior side electrode and an exterior side electrode, and causing a main pump current to flow, a preliminary pump cell that pumps the oxygen inside a preliminary adjustment chamber by applying a preliminary pump voltage between an interior side preliminary electrode and the exterior side electrode, and causing a preliminary pump current to flow, and a constant control unit that controls the preliminary pump voltage of the preliminary pump cell in a manner so that the main pump current of the main pump cell becomes constant.

Claims (73)

1. A gas sensor comprising:

a sensor element including a structural body made up from a solid electrolyte that exhibits at least oxygen ion conductivity, a gas introduction port formed in the structural body and into which a gas to be measured is introduced, a main oxygen concentration adjustment chamber communicating with the gas introduction port, an auxiliary oxygen concentration adjustment chamber communicating with the main oxygen concentration adjustment chamber, a measurement chamber communicating with the auxiliary oxygen concentration adjustment chamber, and a preliminary adjustment chamber disposed between the gas introduction port and the main oxygen concentration adjustment chamber, and communicating with the gas introduction port;

a main oxygen concentration control unit configured to control an oxygen concentration inside the main oxygen concentration adjustment chamber;

an auxiliary oxygen concentration control unit configured to control the oxygen concentration inside the auxiliary oxygen concentration adjustment chamber;

a temperature control unit configured to control a temperature of the sensor element;

a specified component measurement unit configured to measure a concentration of a specified component inside the measurement chamber;

electrodes formed on an inner surface and an outer surface of the solid electrolyte;

a preliminary oxygen concentration control unit configured to control the oxygen concentration inside the preliminary adjustment chamber;

a drive control unit configured to control the preliminary oxygen concentration control unit; and

a target component acquisition unit configured to acquire concentrations of a first target component and a second target component, based on a difference between a sensor output from the specified component measurement unit at a time of a first operation of the preliminary oxygen concentration control unit, and a sensor output from the specified component measurement unit at a time of a second operation of the preliminary oxygen concentration control unit, and one of the sensor outputs,

wherein the main oxygen concentration control unit includes a main pump cell configured to pump oxygen inside the main oxygen concentration adjustment chamber, by applying a main pump voltage between a main interior side electrode formed in the main oxygen concentration adjustment chamber and an exterior side electrode formed on an outer side of the structural body, and causing a main pump current to flow between the main interior side electrode and the exterior side electrode,

wherein the preliminary oxygen concentration control unit includes a preliminary pump cell configured to pump the oxygen inside the preliminary adjustment chamber, by applying a preliminary pump voltage between an interior side preliminary electrode formed in the preliminary adjustment chamber and the exterior side electrode formed on the outer side of the structural body, and causing a preliminary pump current to flow between the interior side preliminary electrode and the exterior side electrode, and

wherein the main oxygen concentration control unit includes a constant control unit configured to control the preliminary pump voltage of the preliminary pump cell in a manner so that the main pump current of the main pump cell becomes constant.

2. The gas sensor according to claim 1 , wherein:

the auxiliary oxygen concentration control unit includes an auxiliary pump cell configured to pump the oxygen inside the auxiliary oxygen concentration adjustment chamber, by applying an auxiliary pump voltage between an auxiliary interior side electrode formed in the auxiliary oxygen concentration adjustment chamber and the exterior side electrode formed on the outer side of the structural body, and causing an auxiliary pump current to flow between the auxiliary interior side electrode and the exterior side electrode; and

the auxiliary oxygen concentration control unit includes a constant control unit configured to control the main pump voltage of the main pump cell in a manner so that the auxiliary pump current of the auxiliary pump cell becomes constant.

3. A gas sensor comprising:

a sensor element including a structural body made up from a solid electrolyte that exhibits at least oxygen ion conductivity, a gas introduction port formed in the structural body and into which a gas to be measured is introduced, a main oxygen concentration adjustment chamber communicating with the gas introduction port, an auxiliary oxygen concentration adjustment chamber communicating with the main oxygen concentration adjustment chamber, a measurement chamber communicating with the auxiliary oxygen concentration adjustment chamber, and a preliminary adjustment chamber disposed between the gas introduction port and the main oxygen concentration adjustment chamber, and communicating with the gas introduction port;

a main oxygen concentration control unit configured to control an oxygen concentration inside the main oxygen concentration adjustment chamber;

an auxiliary oxygen concentration control unit configured to control the oxygen concentration inside the auxiliary oxygen concentration adjustment chamber;

a temperature control unit configured to control a temperature of the sensor element;

a specified component measurement unit configured to measure a concentration of a specified component inside the measurement chamber;

electrodes formed on an inner surface and an outer surface of the solid electrolyte;

a preliminary oxygen concentration control unit configured to control the oxygen concentration inside the preliminary adjustment chamber;

a drive control unit configured to control the preliminary oxygen concentration control unit; and

a target component acquisition unit configured to acquire concentrations of a first target component and a second target component, based on a difference between a sensor output from the specified component measurement unit at a time of a first operation of the preliminary oxygen concentration control unit, and a sensor output from the specified component measurement unit at a time of a second operation of the preliminary oxygen concentration control unit, and one of the sensor outputs,

wherein the main oxygen concentration control unit includes a main pump cell configured to pump oxygen inside the main oxygen concentration adjustment chamber, by applying a main pump voltage between a main interior side electrode formed in the main oxygen concentration adjustment chamber and an exterior side electrode formed on an outer side of the structural body, and causing a main pump current to flow between the main interior side electrode and the exterior side electrode,

wherein the preliminary oxygen concentration control unit includes a preliminary pump cell configured to pump the oxygen inside the preliminary adjustment chamber, by applying a preliminary pump voltage between an interior side preliminary electrode formed in the preliminary adjustment chamber and the exterior side electrode formed on the outer side of the structural body, and causing a preliminary pump current to flow between the interior side preliminary electrode and the exterior side electrode, and

wherein the main oxygen concentration control unit includes a proportional control unit configured to proportionally control the preliminary pump voltage of the preliminary pump cell based on the main pump current of the main pump cell.

4. The gas sensor according to claim 3 , wherein the preliminary pump voltage is obtained based on O 2 concentration, the O 2 concentration being determined by the following arithmetic equation:

O 2 concentration= Ip 0+ a×Ip 1, and

wherein a is a constant greater than 1, the preliminary pump current is defined by Ip 0 , and the main pump current is defined by Ip 1 .

5. The gas sensor according to claim 3 , wherein:

the auxiliary oxygen concentration control unit includes an auxiliary pump cell configured to pump the oxygen inside the auxiliary oxygen concentration adjustment chamber, by applying an auxiliary pump voltage between an auxiliary interior side electrode formed in the auxiliary oxygen concentration adjustment chamber and the exterior side electrode formed on the outer side of the structural body, and causing an auxiliary pump current to flow between the auxiliary interior side electrode and the exterior side electrode; and

the auxiliary oxygen concentration control unit includes a constant control unit configured to control the main pump voltage of the main pump cell in a manner so that the auxiliary pump current of the auxiliary pump cell becomes constant.

6. A gas sensor comprising:

a sensor element including a structural body made up from a solid electrolyte that exhibits at least oxygen ion conductivity, a gas introduction port formed in the structural body and into which a gas to be measured is introduced, a main oxygen concentration adjustment chamber communicating with the gas introduction port, an auxiliary oxygen concentration adjustment chamber communicating with the main oxygen concentration adjustment chamber, a measurement chamber communicating with the auxiliary oxygen concentration adjustment chamber, and a preliminary adjustment chamber disposed between the gas introduction port and the main oxygen concentration adjustment chamber, and communicating with the gas introduction port;

a main oxygen concentration control unit configured to control an oxygen concentration inside the main oxygen concentration adjustment chamber;

an auxiliary oxygen concentration control unit configured to control the oxygen concentration inside the auxiliary oxygen concentration adjustment chamber;

a specified component measurement unit configured to measure a concentration of a specified component inside the measurement chamber;

electrodes formed on an inner surface and an outer surface of the solid electrolyte;

a preliminary oxygen concentration control unit configured to control the oxygen concentration inside the preliminary adjustment chamber; and

at least one processor, which when executing at least one program, configures the at least one processor to:

control a temperature of the sensor element;

control the preliminary oxygen concentration control unit; and

acquire concentrations of a first target component and a second target component, based on a difference between a sensor output from the specified component measurement unit at a time of a first operation of the preliminary oxygen concentration control unit, and a sensor output from the specified component measurement unit at a time of a second operation of the preliminary oxygen concentration control unit, and one of the sensor outputs,

wherein the main oxygen concentration control unit includes a main pump cell configured to pump oxygen inside the main oxygen concentration adjustment chamber, by applying a main pump voltage between a main interior side electrode formed in the main oxygen concentration adjustment chamber and an exterior side electrode formed on an outer side of the structural body, and causing a main pump current to flow between the main interior side electrode and the exterior side electrode,

wherein the preliminary oxygen concentration control unit includes a preliminary pump cell configured to pump the oxygen inside the preliminary adjustment chamber, by applying a preliminary pump voltage between an interior side preliminary electrode formed in the preliminary adjustment chamber and the exterior side electrode formed on the outer side of the structural body, and causing a preliminary pump current to flow between the interior side preliminary electrode and the exterior side electrode, and

wherein the at least one processor is further configured to control the preliminary pump voltage of the preliminary pump cell in a manner so that the main pump current of the main pump cell becomes constant.

7. The gas sensor according to claim 6 , wherein:

the auxiliary oxygen concentration control unit includes an auxiliary pump cell configured to pump the oxygen inside the auxiliary oxygen concentration adjustment chamber, by applying an auxiliary pump voltage between an auxiliary interior side electrode formed in the auxiliary oxygen concentration adjustment chamber and the exterior side electrode formed on the outer side of the structural body, and causing an auxiliary pump current to flow between the auxiliary interior side electrode and the exterior side electrode; and

the at least one processor is further configured to control the main pump voltage of the main pump cell in a manner so that the auxiliary pump current of the auxiliary pump cell becomes constant.

8. A gas sensor comprising:

a sensor element including a structural body made up from a solid electrolyte that exhibits at least oxygen ion conductivity, a gas introduction port formed in the structural body and into which a gas to be measured is introduced, a main oxygen concentration adjustment chamber communicating with the gas introduction port, an auxiliary oxygen concentration adjustment chamber communicating with the main oxygen concentration adjustment chamber, a measurement chamber communicating with the auxiliary oxygen concentration adjustment chamber, and a preliminary adjustment chamber disposed between the gas introduction port and the main oxygen concentration adjustment chamber, and communicating with the gas introduction port;

a main oxygen concentration control unit configured to control an oxygen concentration inside the main oxygen concentration adjustment chamber;

an auxiliary oxygen concentration control unit configured to control the oxygen concentration inside the auxiliary oxygen concentration adjustment chamber;

a specified component measurement unit configured to measure a concentration of a specified component inside the measurement chamber;

electrodes formed on an inner surface and an outer surface of the solid electrolyte;

a preliminary oxygen concentration control unit configured to control the oxygen concentration inside the preliminary adjustment chamber; and

at least one processor, which when executing at least one program, configures the at least one processor to:

control a temperature of the sensor element;

control the preliminary oxygen concentration control unit; and

acquire concentrations of a first target component and a second target component, based on a difference between a sensor output from the specified component measurement unit at a time of a first operation of the preliminary oxygen concentration control unit, and a sensor output from the specified component measurement unit at a time of a second operation of the preliminary oxygen concentration control unit, and one of the sensor outputs,

wherein the main oxygen concentration control unit includes a main pump cell configured to pump oxygen inside the main oxygen concentration adjustment chamber, by applying a main pump voltage between a main interior side electrode formed in the main oxygen concentration adjustment chamber and an exterior side electrode formed on an outer side of the structural body, and causing a main pump current to flow between the main interior side electrode and the exterior side electrode,

wherein the preliminary oxygen concentration control unit includes a preliminary pump cell configured to pump the oxygen inside the preliminary adjustment chamber, by applying a preliminary pump voltage between an interior side preliminary electrode formed in the preliminary adjustment chamber and the exterior side electrode formed on the outer side of the structural body, and causing a preliminary pump current to flow between the interior side preliminary electrode and the exterior side electrode, and

wherein the at least one processor is further configured to proportionally control the preliminary pump voltage of the preliminary pump cell based on the main pump current of the main pump cell.

9. The gas sensor according to claim 8 ,

wherein the preliminary pump voltage is obtained based on O 2 concentration, the O 2 concentration being determined by the following arithmetic equation:

O 2 concentration= Ip 0+ a×Ip 1, and

wherein a is a constant greater than 1, the preliminary pump current is defined by Ip 0 , and the main pump current is defined by Ip 1 .

10. The gas sensor according to claim 8 , wherein:

the auxiliary oxygen concentration control unit includes an auxiliary pump cell configured to pump the oxygen inside the auxiliary oxygen concentration adjustment chamber, by applying an auxiliary pump voltage between an auxiliary interior side electrode formed in the auxiliary oxygen concentration adjustment chamber and the exterior side electrode formed on the outer side of the structural body, and causing an auxiliary pump current to flow between the auxiliary interior side electrode and the exterior side electrode; and

the at least one processor is further configured to control the main pump voltage of the main pump cell in a manner so that the auxiliary pump current of the auxiliary pump cell becomes constant.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 12, 2019
From: NAKAGAKI, KUNIHIKO; OKAMOTO, TAKU; NAKASONE, OSAMU; IKOMA, NOBUKAZU
To: NGK INSULATORS, LTD.
Reel/Frame 049440/0692 →
Priority Claims (1)
JP JP2018-114319 · Jun 15, 2018 · national
Continuity (1)
Related Publication 20190383766A1 · Dec 19, 2019