IP Library Granted Patent US 11,059,207
Granted Patent B2
US 11,059,207 · App. 16/075,777 · Granted Jul 13, 2021

Production method for composite member

Inventors: Yusuke Kajihara (Tokyo, JP); Fuminobu Kimura (Tokyo, JP); Yuta Tamura (Tokyo, JP); Naotake Nakura (Aichi, JP); Eiji Yamaguchi (Toyokawa, JP); Norihito Shibuya (Aichi, JP)
Assignees: The University of Tokyo; The Foundation for the Promotion of Industrial Science
B29C45/14311B32B3/06B32B37/153B29C2045/14803B29C2045/14868B29K2067/006B29K2679/08B29K2705/02B32B2038/002
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Quick Facts
Patent No.
US 11,059,207
App. No.
16/075,777
Granted
Jul 13, 2021
Kind
B2
Abstract

Provided is a method for producing a composite member formed by bonding a base material and a resin member. The method includes: a surface treatment step of forming micro-order or nano-order asperities on a surface of a base material; and a bonding step of directly bonding, by injection molding, a resin member to the surface of the base material that has the asperities formed in the surface treatment step. In addition, the composite member includes: a base material having micro-order or nano-order asperities on a surface thereof; and a resin member that is in direct contact with the surface of the base material.

Claims (15)

1. A method for producing a composite member formed by bonding a base material and a resin member, the method comprising:

a surface treatment step of forming micro-order or nano-order asperities on a surface of the base material; and

a bonding step of directly bonding, by injection molding, a resin member to the surface of the base material that has the asperities formed in the surface treatment step,

wherein an arithmetic average inclination of the surface of the base material that has the asperities formed in the surface treatment step is 0.17 to 0.50.

2. The method according to claim 1 , wherein a root-mean-square inclination of the surface of the base material that has the asperities formed in the surface treatment step is 0.27 to 0.60.

3. The method according to claim 2 , wherein a material of the base material is a metal, glass, ceramic, or a resin.

4. The method according to claim 2 , wherein the surface treatment step is a step of forming the asperities using blast machining.

5. The method according to claim 1 , wherein the surface treatment step is a step of forming the asperities using blast machining.

6. The method according to claim 5 , wherein an injection pressure in the blast machining is 0.5 to 2.0 MPa.

7. The method according to claim 6 , wherein a particle size of blasting abrasives in the blast machining is 30 to 300 μm.

8. The method according to claim 6 , wherein a material of the base material is a metal, glass, ceramic, or a resin.

9. The method according to claim 5 , wherein a particle size of blasting abrasives in the blast machining is 30 to 300 μm.

10. The method according to claim 9 , wherein a material of the base material is a metal, glass, ceramic, or a resin.

11. The method according to claim 5 , wherein a material of the base material is a metal, glass, ceramic, or a resin.

12. The method according to claim 1 , wherein a material of the base material is a metal, glass, ceramic, or a resin.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2018
From: KAJIHARA, YUSUKE; KIMURA, FUMINOBU; TAMURA, YUTA; NAKURA, NAOTAKE; YAMAGUCHI, EIJI; SHIBUYA, NORIHITO
To: THE UNIVERSITY OF TOKYO; THE FOUNDATION FOR THE PROMOTION OF INDUSTRIAL SCIENCE
Reel/Frame 046561/0593 →
Continuity (1)
Related Publication 20190054672A1 · Feb 21, 2019