IP Library › Granted Patent US 11,060,389
Granted Patent B2
US 11,060,389 · App. 16/578,857 · Granted Jul 13, 2021

Downhole gas separator

Inventors: Jason Y. Wang (Spring, TX); Carl J. Dyck (Calgary, CA); Federico G. Gallo (Houston, TX)
Assignee: ExxonMobil Upstream Research Company
E21B43/38E21B37/00E21B43/126E21B43/128
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Quick Facts
Patent No.
US 11,060,389
App. No.
16/578,857
Granted
Jul 13, 2021
Kind
B2
Abstract

Systems and a method for efficient downhole separation of gas and liquids. An exemplary system provides a downhole gas separator for an artificial lift system. The downhole gas separator includes a separation section. The separation section includes a number of openings over an extended length, and wherein a size of each of the openings, a number openings, or both, is increased as a distance from a production tubing is increased.

Claims (15)

1. A system to produce liquids from a well, comprising:

well casing and production tubing placed inside the well casing configured to transfer liquid to a surface with a pump; and

a downhole gas separator, comprising a separation section, wherein the separation section comprises a plurality of openings over an extended length;

wherein the system further comprises an extension section mounted to the separation section at an opposite end of the separation section from the pump, and wherein the extension section comprises an eccentric weight distribution to align the plurality of openings with a bottom surface of the well.

2. The system of claim 1 , wherein a size of each of the plurality of openings, a number of the plurality of openings, or both, is increased as a distance from the production tubing is increased.

3. The system of claim 1 , wherein the separation section is fluidically coupled to the production tubing at one end.

4. The system of claim 1 , wherein the separation section comprises:

a rotating joint to allow the separation section to rotate; and

a weighted plate mounted to a bottom of the separation section configured to rotate the separation section under the force of gravity to align the base of the separation section with a bottom surface of a wellbore.

5. The system of claim 1 , comprising a wellhead, wherein the wellhead fluidically couples the production tubing to a production line for the liquids, and fluidically couples the well casing to a gas line.

6. The system of claim 1 , wherein the separation section is fluidically coupled to the pump.

7. The system of claim 1 , wherein the pump comprises a reciprocating piston pump.

8. The system of claim 7 , comprising a pump jack coupled to the reciprocating piston pump through a rod.

9. The system of claim 1 , wherein the pump comprises a progressive cavity pump.

10. The system of claim 9 , comprising a motor coupled to the progressive cavity pump through a rod.

Continuity (2)
Provisional Application 62754384 · Nov 1, 2018
Related Publication 20200141222A1 · May 7, 2020
Cited By (2)
US 12,292,059 US 12,428,917