IP Library Granted Patent US 11,063,506
Granted Patent B2
US 11,063,506 · App. 16/715,025 · Granted Jul 13, 2021

Power converter

Inventors: Ayuki Koishi (Toyota, JP); Takashi Yamada (Toyota, JP); Yoshihiko Hiya (Toyota, JP)
Assignee: DENSO CORPORATION
H02M1/08H02M3/158H02M7/53871H02M2001/0054H02P27/08
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Quick Facts
Patent No.
US 11,063,506
App. No.
16/715,025
Granted
Jul 13, 2021
Kind
B2
Abstract

A switching circuit may include first and second switching elements that are connected in parallel with each other. A controller may be configured to selectively perform either a first switching control to drive the first switching element or a second switching control to drive the second switching element. The first switching element may be constituted mainly of a first semiconductor material, and the second switching element may be constituted mainly of a second semiconductor material having a narrower band gap than the first semiconductor material. The second switching element may be larger in size than the first switching element. The controller may be configured to switch to the second switching control when an instruction value and/or an actual value of the current exceeds a predetermined threshold value while performing the first switching control.

Claims (17)

1. A power converter that converts electric power between a power source and an electric load, the power converter comprising:

a switching circuit provided on a power supply path from the power source to the electric load, the switching circuit comprising a first switching element and a second switching element that are connected in parallel with each other; and

a controller configured to selectively perform either a first switching control to drive the first switching element without driving the second switching element or a second switching control to drive the second switching element without driving the first switching element, based on an instruction value for current flowing through the switching circuit and an actual value of the current flowing through the switching circuit,

wherein

the first switching element is constituted mainly of a first semiconductor material,

the second switching element is constituted mainly of a second semiconductor material and is larger in size than the first switching element, a band gap of the second semiconductor material being narrower than a band gap of the first semiconductor material,

the controller comprises:

a processor configured to generate a common gate drive signal based on the instruction value of the current and the actual value of the current, and

a gate driver configured to output the common gate drive signal to either the first switching element or the second switching element for selectively performing the first switching control or the second switching control, and

the controller is further configured to:

switch to the second switching control regardless of the actual value of the current when the instruction value of the current exceeds a predetermined threshold value while performing the first switching control; and

switch to the second switching control regardless of the instruction value of the current when the actual value of the current exceeds the predetermined threshold value while performing the first switching control.

2. The power converter according to claim 1 , wherein the controller is further configured to switch back to the first switching control when both the instruction value of the current and the actual value of the current fall below the predetermined threshold value after having switched to the second switching control.

3. The power converter according to claim 1 , wherein the controller is further configured to switch back to the first switching control when a cycle of the second switching control has been completed after having switched to the second switching control.

4. The power converter according to claim 1 , wherein the controller is further configured to perform the second switching control when at least one of the instruction value of the current and the actual value of the current is predicted to exceed the predetermined threshold value.

5. The power converter according to claim 1 , wherein the first semiconductor material comprises silicon carbide (SiC) and the second semiconductor material comprises silicon (Si).

6. The power converter according to claim 1 , wherein the first switching element is a Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET) and the second switching element is an Insulated Gate Bipolar Transistor (IGBT).

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2020
From: TOYOTA JIDOSHA KABUSHIKI KAISHA
To: DENSO CORPORATION
Reel/Frame 053892/0724 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 16, 2019
From: KOISHI, AYUKI; YAMADA, TAKASHI; HIYA, YOSHIHIKO
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 051291/0480 →
Priority Claims (1)
JP JP2019-001423 · Jan 8, 2019 · national
Continuity (1)
Related Publication 20200220449A1 · Jul 9, 2020