IP Library Granted Patent US 11,067,200
Granted Patent B2
US 11,067,200 · App. 16/169,310 · Granted Jul 20, 2021

Self-healing microvalve

Inventors: Danil V. Prokhorov (Canton, MI); Umesh N. Gandhi (Farmington Hills, MI); Michael Paul Rowe (Pinckney, MI); Ryohei Tsuruta (Ann Arbor, MI)
Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
F16K99/0049F16K99/0011F16K99/0015F16K7/12
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Quick Facts
Patent No.
US 11,067,200
App. No.
16/169,310
Granted
Jul 20, 2021
Kind
B2
Abstract

Self-healing microvalves are described herein. The self-healing microvalve can move from a first position to a second position using an electrical input and use a soft hydraulic assembly to return from the second position to the first position. The electrical input can create an electrostatic attraction, causing the compression of the soft hydraulic assembly and movement of the valve gate to seal the microvalve. The elasticity of the soft hydraulic assembly can then return the self-healing microvalve to the original state, once the electrical input is removed.

Claims (50)

1. A self-healing microvalve comprising:

a fluid transfer path including a longitudinal axis;

a valve barrier, the valve barrier being operatively positioned along the fluid transfer path, the valve barrier being substantially normal to the longitudinal axis;

a soft hydraulic subassembly, the soft hydraulic subassembly having a fluid-impermeable subassembly membrane, the fluid-impermeable subassembly membrane comprising:

a subassembly insulating portion defining an interior surface; and

a subassembly compartment defined by the subassembly insulating portion, the subassembly compartment comprising a dielectric fluid;

a rigid support having a recess, the recess housing a recess conducting surface and the soft hydraulic subassembly; and

a valve gate comprising a gate conducting surface, the valve gate being positioned in connection with the valve barrier and the soft hydraulic subassembly, wherein the gate conducting surface is separated from the recess conducting surface by the subassembly compartment, the valve gate being movable, the valve gate extending substantially parallel to the longitudinal axis of the fluid transfer path, the valve gate defining a portion of the fluid transfer path, the fluid transfer path upstream of and downstream of the valve gate being substantially aligned along the longitudinal axis,

wherein, in the absence of an electric input, the valve gate forms a seal with the valve barrier, and

wherein, when receiving an electric input, the gate conducting surface and the recess conducting surface become electrostatically attracted to each other and move toward each other such that the valve gate separates from the valve barrier, the valve gate being operatively positioned with respect to the fluid-impermeable subassembly membrane such that, when the gate conducting surface and the recess conducting surface move toward each other, the soft hydraulic subassembly is compressed in a region between the gate conducting surface and the recess conducting surface.

2. The self-healing microvalve of claim 1 , wherein the valve gate further comprises an elastomer, and wherein the valve gate is connected to the recess.

3. The self-healing microvalve of claim 1 , wherein the valve barrier is in connection with a fluid transport path, the valve barrier partially occluding the fluid transport path.

4. The self-healing microvalve of claim 3 , wherein the valve barrier is formed into the fluid transport path.

5. The self-healing microvalve of claim 1 , wherein the subassembly insulating portion comprises an elastomer.

6. The self-healing microvalve of claim 1 , wherein the gate conducting surface or the recess conducting surface comprise a conductively-doped elastomer.

7. The self-healing microvalve of claim 1 , wherein the recess conducting surface is connected with the fluid-impermeable subassembly membrane.

8. A self-healing microvalve comprising:

a fluid transfer path including a longitudinal axis;

a valve barrier, the valve barrier being operatively positioned along the fluid transfer path, the valve barrier being substantially normal to the longitudinal axis;

a soft hydraulic subassembly, the soft hydraulic subassembly having a fluid-impermeable subassembly membrane, the fluid-impermeable subassembly membrane comprising:

a subassembly insulating portion defining an interior surface; and

a subassembly compartment defined by the subassembly insulating portion, the subassembly compartment comprising a dielectric fluid;

a rigid support having a recess, the recess housing a recess conducting surface and the soft hydraulic subassembly; and

a valve gate assembly comprising:

a valve gate;

an elastic portion connecting the valve gate to the rigid support;

a gate conducting surface; and

a receiving element, the valve gate being movable, the valve gate extending substantially parallel to the longitudinal axis of the fluid transfer path, the valve gate defining a portion of the fluid transfer path, the fluid transfer path upstream of and downstream of the valve gate being substantially aligned along the longitudinal axis,

wherein, in the absence of an electric input, the receiving element is positioned to receive the valve barrier to form a seal, and

wherein, when receiving an electric input, the gate conducting surface and the recess conducting surface become electrostatically attracted to each other and move toward each other such that the receiving element and the valve barrier separate from each other, the valve gate being operatively positioned with respect to the fluid-impermeable subassembly membrane such that, when the gate conducting surface and the recess conducting surface move toward each other, the soft hydraulic subassembly is compressed in a region between the gate conducting surface and the recess conducting surface.

9. The self-healing microvalve of claim 8 , wherein the valve gate further comprises an elastomer, and wherein the valve gate is connected to the recess.

10. The self-healing microvalve of claim 8 , wherein the valve barrier is in connection with a fluid transport path, the valve barrier partially occluding the fluid transport path.

11. The self-healing microvalve of claim 10 , wherein the valve barrier is formed into the fluid transport path.

12. The self-healing microvalve of claim 8 , wherein the subassembly insulating portion comprises an elastomer.

13. The self-healing microvalve of claim 8 , wherein the gate conducting surface or the recess conducting surface comprise a conductively-doped elastomer.

14. The self-healing microvalve of claim 8 , wherein the recess conducting surface is connected with the fluid-impermeable subassembly membrane.

15. A self-healing microvalve comprising:

a fluid transfer path including a longitudinal axis;

a valve barrier, the valve barrier being operatively positioned along the fluid transfer path, the valve barrier being substantially normal to the longitudinal axis;

a valve gate assembly, the valve gate assembly comprising:

a soft hydraulic subassembly, the soft hydraulic subassembly having a fluid-impermeable subassembly membrane, the fluid-impermeable subassembly membrane comprising:

a subassembly insulating portion defining an interior surface; and

a subassembly compartment defined by the subassembly insulating portion, the subassembly compartment comprising a dielectric fluid;

a rigid support having a recess, the recess housing a recess conducting surface and the soft hydraulic subassembly; and

a valve gate comprising an elastomer and a gate conducting surface, the valve gate being positioned over the recess and in connection with the soft hydraulic subassembly, wherein the gate conducting surface is separated from the recess conducting surface by the subassembly compartment, the valve gate being movable, the valve gate extending substantially parallel to the longitudinal axis of the fluid transfer path, the valve gate defining a portion of the fluid transfer path, the fluid transfer path upstream of and downstream of the valve gate being substantially aligned along the longitudinal axis,

wherein, in the absence of an electric input, the valve gate forms a seal with the valve barrier, and

wherein, when receiving an electric input, the gate conducting surface and the recess conducting surface become electrostatically attracted to each other and move toward each other such that the valve gate separates from the valve barrier, the valve gate being operatively positioned with respect to the fluid-impermeable subassembly membrane such that, when the gate conducting surface and the recess conducting surface move toward each other, the soft hydraulic subassembly is compressed in a region between the gate conducting surface and the recess conducting surface.

16. The self-healing microvalve of claim 15 , wherein the gate conducting surface or the recess conducting surface comprise a conductively-doped elastomer.

17. The self-healing microvalve of claim 15 , wherein the recess conducting surface is connected with the fluid-impermeable subassembly membrane.

18. The self-healing microvalve of claim 15 , wherein the valve barrier is fluidly attached to the valve gate.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2021
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 057179/0952 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2018
From: PROKHOROV, DANIL V.; GANDHI, UMESH N.; ROWE, MICHAEL PAUL; TSURUTA, RYOHEI
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 047492/0606 →
Continuity (1)
Related Publication 20200132223A1 · Apr 30, 2020