Inductor
An inductor includes a coil including a winding portion and an lead-out portion, a body constituted by a magnetic member and enclosing the coil, a protection layer disposed on a surface of the body, and an outer electrode. The body has a bottom surface, a top surface, two end surfaces, two side surfaces, and first and second R-chamfered sections. The outer electrode includes first and second electrode regions. The first electrode region is located on the bottom surface and is electrically connected to the lead-out portion. The second electrode region is located on the protection layer on each end surface. The number of conductive particles in the first electrode region intersecting with a unit length of a straight line perpendicular to the bottom surface is greater than that in the second electrode region intersecting with a unit length of a straight line perpendicular to the end surface.
1. An inductor comprising:
a coil including a winding portion and a lead-out portion, the winding portion including a wound conductor, the lead-out portion extending from the winding portion;
a body comprising a magnetic member including magnetic powder and a resin, and that encloses the coil;
a protection layer disposed on a surface of the body; and
an outer electrode electrically connected to the lead-out portion, wherein
the body has a bottom surface, a top surface, two end surfaces, two side surfaces, and first and second R-chamfered sections, the bottom surface being configured as a mounting surface, the top surface opposing the bottom surface, the two end surfaces opposing each other and being substantially perpendicular to the bottom surface, the two side surfaces opposing each other and being substantially perpendicular to the bottom surface and the end surfaces, the first R-chamfered section being disposed at a ridge portion between the bottom surface and each of the end surfaces, the second R-chamfered section being disposed at a ridge portion between each of the end surfaces and the corresponding side surface,
the outer electrode includes first and second electrode regions,
the first electrode region is at least located on at least part of the bottom surface and is electrically connected to the lead-out portion,
the second electrode region is at least located on at least part of the protection layer disposed on each of the end surfaces, and
a first number of conductive particles included in the first electrode region which intersect with a unit length of a straight line perpendicular to the bottom surface is greater than a second number of conductive particles included in the second electrode region which intersect with a unit length of a straight line perpendicular to the end surfaces, wherein the unit length of the straight line perpendicular to the bottom surface is equal in length to the unit length of the straight line perpendicular to the end surfaces.
2. The inductor according to claim 1 , wherein
the second electrode region extends
on the protection layer disposed on each of the end surfaces,
on the first R-chamfered section continuing to each of the end surfaces,
on part of the bottom surface continuing to the first R-chamfered section,
on the second R-chamfered sections continuing to each of the end surfaces, and
on part of each of the side surfaces continuing to the second R-chamfered section.
3. The inductor according to claim 1 , wherein
the second electrode region extends
on the protection layer disposed on each of the end surfaces,
on the first R-chamfered section continuing to each of the end surfaces,
on part of the bottom surface continuing to the first R-chamfered section, and
on part of the second R-chamfered sections continuing to each of the end surfaces.
4. The inductor according to claim 1 , wherein
the second electrode region extends
on the protection layer disposed on each of the end surfaces,
on part of the first R-chamfered section continuing to each of the end surfaces, and
on part of the second R-chamfered sections continuing to each of the end surfaces.
5. The inductor according to claim 4 , wherein:
the first electrode region extends on part of the bottom surface and on the first R-chamfered section continuing to the bottom surface; and
the second electrode region is electrically connected to the first electrode region and to the first R-chamfered section.
6. The inductor according to claim 1 , wherein
the second electrode region is absent from the top surface.
7. The inductor according to claim 1 , wherein
the second electrode region is disposed on part of each of the end surfaces located closer to the bottom surface, and
the protection layer is exposed on part of each of the end surfaces located closer to the top surface.
8. The inductor according to claim 1 , wherein
the second electrode region extends on the protection layer disposed on each of the end surfaces, on the first R-chamfered section continuing to each of the end surfaces, and on part of the top surface.
9. The inductor according to claim 1 , wherein
surface roughness of part of the bottom surface where the first electrode region is disposed is greater than surface roughness of the protection layer on each of the end surfaces where the second electrode region is disposed.
10. The inductor according to claim 1 , wherein
a radius of curvature for implementing arc approximation to determine an outer peripheral configuration of the first R-chamfered section in a cross section perpendicular to the end surfaces and the bottom surface is smaller than a radius of curvature for implementing arc approximation to determine an outer peripheral configuration of the second R-chamfered section in a cross section perpendicular to the end surfaces and the side surfaces.
11. The inductor according to claim 2 , wherein
the second electrode region is absent from the top surface.
12. The inductor according to claim 3 , wherein
the second electrode region is absent from the top surface.
13. The inductor according to claim 4 , wherein
the second electrode region is absent from the top surface.
14. The inductor according to claim 5 , wherein
the second electrode region is absent from the top surface.
15. The inductor according to claim 2 , wherein
the second electrode region is disposed on part of each of the end surfaces located closer to the bottom surface, and
the protection layer is exposed on part of each of the end surfaces located closer to the top surface.
16. The inductor according to claim 3 , wherein
the second electrode region is disposed on part of each of the end surfaces located closer to the bottom surface, and
the protection layer is exposed on part of each of the end surfaces located closer to the top surface.
17. The inductor according to claim 2 , wherein
surface roughness of part of the bottom surface where the first electrode region is disposed is greater than surface roughness of the protection layer on each of the end surfaces where the second electrode region is disposed.
18. The inductor according to claim 3 , wherein
surface roughness of part of the bottom surface where the first electrode region is disposed is greater than surface roughness of the protection layer on each of the end surfaces where the second electrode region is disposed.
19. The inductor according to claim 2 , wherein
a radius of curvature for implementing arc approximation to determine an outer peripheral configuration of the first R-chamfered section in a cross section perpendicular to the end surfaces and the bottom surface is smaller than a radius of curvature for implementing arc approximation to determine an outer peripheral configuration of the second R-chamfered section in a cross section perpendicular to the end surfaces and the side surfaces.
20. The inductor according to claim 3 , wherein
a radius of curvature for implementing arc approximation to determine an outer peripheral configuration of the first R-chamfered section in a cross section perpendicular to the end surfaces and the bottom surface is smaller than a radius of curvature for implementing arc approximation to determine an outer peripheral configuration of the second R-chamfered section in a cross section perpendicular to the end surfaces and the side surfaces.