IP Library › Granted Patent US 11,072,673
Granted Patent B2
US 11,072,673 · App. 15/743,818 · Granted Jul 27, 2021

Methacrylic resin, method for producing methacrylic resin, shaped article and automobile

Inventors: Takao Marutani (Tokyo, JP); Masahiko Morooka (Tokyo, JP); Hiroshi Nakanishi (Tokyo, JP); Yoshiaki Murayama (Tokyo, JP)
Assignee: Mitsubishi Chemical Corporation
C08F220/14C08F2/02C08F2/38C08J5/00
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Quick Facts
Patent No.
US 11,072,673
App. No.
15/743,818
Granted
Jul 27, 2021
Kind
B2
Abstract

A methacrylic resin excellent in moldability, solvent resistance, mechanical properties and heat resistance is provided. A method for producing a methacrylic resin excellent in productivity is provided. A methacrylic resin having 99.1% by mass or more and 99.9% by mass or less of a repeating unit derived from methyl methacrylate, 0.1% by mass or more and 0.9% by mass or less of a repeating unit derived from alkyl acrylate, and a proportion of the molecular weight component of ⅕ or less of the peak molecular weight Mph in the high molecular weight region side obtained from an elution curve by a gel permeation chromatography of the methacrylic resin is 7% or more and 40% or less.

Claims (25)

1. A methacrylic resin, comprising:

99.1% by mass or more and 99.9% by mass or less of a repeating unit derived from methyl methacrylate;

0.1% by mass or more and 0.9% by mass or less of a repeating unit derived from an alkyl acrylate,

wherein a proportion of molecular weight component of ⅕ or less of a peak molecular weight Mph in a high molecular weight region side obtained from an elution curve by a gel permeation chromatography of the methacrylic resin is 7% or more and 40% or less.

2. The resin of claim 1 , having a weight average molecular weight Mw of 50,000 or more and 200,000 or less.

3. The resin of claim 1 , having a molecular weight distribution of 2.5 or more and 6.0 or less.

4. The resin of claim 1 , comprising:

99.6% by mass or more and 99.9% by mass or less of the repeating unit derived from methyl methacrylate; and

0.1% by mass or more and 0.4% by mass or less of the repeating unit derived from alkyl acrylate.

5. The resin of claim 1 , wherein the elution curve has at least two peaks.

6. The resin of claim 5 , wherein a peak molecular weight Mph in the highest molecular weight region side is 100,000 or more and 180,000 or less.

7. The resin of claim 5 , having a peak molecular weight Mpl in the lowest molecular weight region side of 8,000 or more and 30,000 or less.

8. The resin of claim 1 , having a spiral flow length of 130 mm or more.

9. The resin of claim 1 , having a rupture time in a cantilever test is 120 seconds or more.

10. The resin of claim 1 , having a bending fracture strength of 135 MPa or more.

11. The resin of claim 1 , having a deflection temperature under load of 98° C. or more.

12. A methacrylic resin, having a spiral flow length of 130 mm or more and a bending fracture strength of 135 MPa or more.

13. The resin of claim 12 , having a rupture time in the cantilever test of 120 seconds or more.

14. A method for producing the resin of claim 1 , the method comprising performing a continuous bulk polymerization of a monomer mixture comprising the methyl methacrylate and the alkyl acrylate.

15. A shaped article, formed by shaping the resin of claim 1 .

16. A automobile, comprising the article of claim 15 .

17. The resin of claim 1 , having a weight average molecular weight Mw of 70,000 or more and 150,000 or less.

18. The resin of claim 1 , having a weight average molecular weight Mw of 80,000 or more and 120,000 or less.

19. The resin of claim 1 , having a molecular weight distribution of 3.0 or more and 5.0 or less.

20. The resin of claim 1 , having a molecular weight distribution of 3.5 or more and 4.5 or less.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2018
From: MARUTANI, TAKAO; MOROOKA, MASAHIKO; NAKANISHI, HIROSHI; MURAYAMA, YOSHIAKI
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 044598/0567 →
Priority Claims (1)
JP JP2015-140181 · Jul 14, 2015 · national
Continuity (1)
Related Publication 20180201711A1 · Jul 19, 2018