IP Library › Granted Patent US 11,073,067
Granted Patent B2
US 11,073,067 · App. 16/244,799 · Granted Jul 27, 2021

Exhaust gas treatment system and method with reductant injection and close-coupled treatment element

Inventors: Danan Dou (Cedar Falls, IA); Eric J. Hruby (Waterloo, IA); Shyan-Cherng Huang (Cedar Falls, IA)
Assignee: DEERE & COMPANY
F01N13/009F01N3/035F01N3/0814F01N3/0821F01N3/0842F01N3/2066F01N2590/08F01N2610/02
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Quick Facts
Patent No.
US 11,073,067
App. No.
16/244,799
Granted
Jul 27, 2021
Kind
B2
Abstract

An exhaust gas treatment system for an internal combustion engine includes an exhaust gas pathway configured to receive exhaust gas from the internal combustion engine and a first treatment element positioned within the exhaust gas pathway such that the first treatment element is close coupled to the engine. The first treatment element includes a NO x storage element. A first injector is configured to selectively introduce a first reductant into the exhaust gas pathway upstream of the first treatment element, and a second injector is configured to introduce a second reductant into the exhaust gas pathway downstream of the first treatment element. The system includes a second treatment element positioned within the exhaust gas pathway downstream of the second injector, and the second treatment element includes a selective catalytic reduction (SCR) element.

Claims (34)

1. An exhaust gas treatment system for an internal combustion engine, the system comprising:

an exhaust gas pathway configured to receive exhaust gas from the internal combustion engine;

a first treatment element positioned within the exhaust gas pathway such that the first treatment element is close coupled to the engine, the first treatment element including a NOx storage element and a first selective catalytic reduction (SCR) element coated under or over the NOx storage element;

a first injector configured to selectively introduce a first reductant into the exhaust gas pathway upstream of the first treatment element;

a second injector configured to introduce a second reductant into the exhaust gas pathway downstream of the first treatment element; and

a second treatment element positioned within the exhaust gas pathway downstream of the second injector, the second treatment element including a second SCR element.

2. The exhaust gas treatment system of claim 1 , wherein the NOx storage element includes a passive NOx adsorber.

3. The exhaust gas treatment system of claim 1 , wherein the NOx storage element includes a NOx storage catalyst.

4. The exhaust gas treatment system of claim 1 , wherein the first injector is configured to introduce the first reductant into the exhaust gas in response to a sensed temperature of the exhaust gas being within a predetermined temperature range.

5. The exhaust gas treatment system of claim 4 , wherein the predetermined temperature range is about 100 degrees Celsius to about 300 degrees Celsius.

6. The exhaust gas treatment system of claim 1 , wherein the first reductant includes ammonia gas, and wherein the second reductant includes diesel exhaust fluid.

7. The exhaust gas treatment system of claim 1 , wherein the first treatment element includes a diesel particulate filter (DPF), and wherein the NOx storage element is coated on the DPF.

8. The exhaust gas treatment system of claim 1 , wherein the second injector is configured to introduce the second reductant into the exhaust gas in response to a temperature of the exhaust gas exceeding a predetermined temperature.

9. An exhaust gas treatment system for an internal combustion engine, the system comprising:

an exhaust gas pathway configured to receive exhaust gas from the internal combustion engine;

a first treatment element positioned within the exhaust gas pathway such that the first treatment element is close coupled to the engine, the first treatment element including a diesel particulate filter (DPF) coated with a precious metal catalyst;

a first injector configured to selectively introduce a first reductant into the exhaust gas pathway upstream of the first treatment element;

a second injector configured to introduce a second reductant into the exhaust gas pathway downstream of the first treatment element, wherein the second reductant has a different composition than the first reductant; and

a second treatment element positioned within the exhaust gas pathway downstream of the second injector, the second treatment element including a selective catalytic reduction (SCR) element.

10. The exhaust gas treatment system of claim 9 , wherein the first reductant includes ammonia gas, and the second reductant includes diesel exhaust fluid.

11. The exhaust gas treatment system of claim 9 , wherein the first treatment element includes a selective catalytic reduction (SCR) element.

12. The exhaust gas treatment system of claim 11 , wherein the first treatment element includes a NOx storage element.

13. The exhaust gas treatment system of claim 11 , wherein the first second treatment element includes an ammonia oxidation catalyst (AOC).

14. An exhaust gas treatment system for an internal combustion engine, the system comprising:

an exhaust gas pathway configured to receive exhaust gas from the internal combustion engine;

a first treatment element positioned within the exhaust gas pathway such that the first treatment element is close coupled to the engine, the first treatment element including a selective catalytic reduction (SCR) element and a NOx storage element;

a first injector configured to selectively introduce a first reductant into the exhaust gas pathway upstream of the first treatment element;

a second injector configured to introduce a second reductant into the exhaust gas pathway downstream of the first treatment element; and

a second treatment element positioned within the exhaust gas pathway downstream of the second injector.

15. The exhaust gas treatment system of claim 14 , wherein the NOx storage element is configured to selectively adsorb NOx.

16. The exhaust gas treatment system of claim 15 , wherein the first injector is configured to introduce the first reductant into the exhaust gas in response to a sensed temperature of the exhaust gas being within a predetermined temperature range.

17. The exhaust gas treatment system of claim 14 , wherein the first treatment element includes a diesel particulate filter (DPF), and wherein the SCR element and the NOx storage element are coated on the DPF.

18. The exhaust gas treatment system of claim 14 , wherein the second treatment element includes a selective catalytic reduction (SCR) element and an ammonia oxidation catalyst (AOC).

19. The exhaust gas treatment system of claim 14 , wherein the first reductant includes ammonia gas, and wherein the second reductant includes diesel exhaust fluid.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2019
From: DOU, DANAN; HRUBY, ERIC J.; HUANG, SHYAN-CHERNG
To: DEERE & COMPANY
Reel/Frame 048399/0690 →
Continuity (1)
Related Publication 20200224576A1 · Jul 16, 2020