IP Library › Granted Patent US 11,073,360
Granted Patent B2
US 11,073,360 · App. 16/485,918 · Granted Jul 27, 2021

Ballistic resistant article with thermoset polyurethane matrix

Inventors: Zakar Raffi Hachikian (Chelmsford, MA); Michael Wayne Jarrett (Conover, NC); Kemel Sanjay Pawaroo (Cambridge, CA)
Assignee: BARRDAY INC.
F41H5/0485B32B5/26B32B27/32B32B27/34B32B27/40C08G18/4854C08G18/75B32B2571/02
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Quick Facts
Patent No.
US 11,073,360
App. No.
16/485,918
Granted
Jul 27, 2021
Kind
B2
Abstract

A ballistic resistant article includes a first layer that has first unidirectional fibers disposed in a first polymer matrix. The first polymer matrix is composed of a thermoset polyurethane. A second layer is laminated to the first layer. The second layer includes second unidirectional fibers disposed in a second polymer matrix. The second unidirectional fibers are cross-oriented with respect to the first unidirectional fibers.

Claims (21)

1. A ballistic resistant article comprising:

a first layer including first unidirectional fibers disposed in a first polymer matrix, the first polymer matrix being composed of a thermoset polyurethane derived from cycloaliphatic isocyanate and polyether polyol, wherein the polyether polyol is polytetramethylene ether glycol (PTMEG) and the thermoset polyurethane is 4,4′-dicyclohexylmethane diisocyanate (H12MDI); and

a second layer laminated to the first layer, the second layer including second unidirectional fibers disposed in a second polymer matrix, the second unidirectional fibers being cross-oriented with respect to the first unidirectional fibers.

2. The ballistic resistant article as recited in claim 1 , wherein the thermoset polyurethane includes a blocking agent selected from the group consisting of alcohol, caprolactam, phenol, oxime, pyrazole, malonate, and combinations thereof.

3. The ballistic resistant article as recited in claim 1 , wherein the first unidirectional fibers and the second unidirectional fibers include polyolefin fibers or aramid fibers.

4. The ballistic resistant article as recited in claim 1 , wherein the first layer is in contact with, and coextensive with, the second layer.

5. A ballistic resistant article comprising:

a first layer including first unidirectional fibers disposed in a first polymer matrix, the first polymer matrix being composed of a thermoset polyurethane derived from cycloaliphatic isocyanate and polyether polyol, wherein the polyether polyol is polytetramethylene ether glycol (PTMEG) and the isocyanate is isophorone diisocyanate (IPDI); and

a second layer laminated to the first layer, the second layer including second unidirectional fibers disposed in a second polymer matrix, the second unidirectional fibers being cross-oriented with respect to the first unidirectional fibers.

6. The ballistic resistant article as recited in claim 5 , wherein the thermoset polyurethane is further derived from a blocking agent that caps the isocyanate, and the blocking agent includes oxime.

7. The ballistic resistant article as recited in claim 5 , wherein the thermoset polyurethane is further derived from a blocking agent that caps the isocyanate, and the blocking agent includes pyrazole.

8. The ballistic resistant article as recited in claim 5 , wherein the thermoset polyurethane is further derived from a blocking agent that caps the isocyanate, and the blocking agent includes malonate.

9. A ballistic resistant article comprising:

a first layer including first unidirectional fibers disposed in a first polymer matrix, the first polymer matrix being composed of a thermoset polyurethane derived from cycloaliphatic isocyanate and polyether polyol, wherein the polyether polyol is polytetramethylene ether glycol (PTMEG) and the isocyanate is tolulene 2,4diisocyanate (TDI); and

a second layer laminated to the first layer, the second layer including second unidirectional fibers disposed in a second polymer matrix, the second unidirectional fibers being cross-oriented with respect to the first unidirectional fibers.

10. The ballistic resistant article as recited in claim 9 , wherein the thermoset polyurethane is further derived from a blocking agent that caps the isocyanate, and the blocking agent includes oxime.

11. The ballistic resistant article as recited in claim 9 , wherein the thermoset polyurethane is further derived from a blocking agent that caps the isocyanate, and the blocking agent includes pyrazole.

12. The ballistic resistant article as recited in claim 9 , wherein the thermoset polyurethane is further derived from a blocking agent that caps the isocyanate, and the blocking agent includes malonate.

13. A ballistic resistant article comprising:

a first layer including first unidirectional fibers disposed in a first polymer matrix, the first polymer matrix being composed of a thermoset polyurethane derived from cycloaliphatic isocyanate, polyether polyol, and a blocking agent that caps the isocyanate, and the blocking agent selected from the group consisting of oxime, pyrazole, malonate, and combinations thereof; and

a second layer laminated to the first layer, the second layer including second unidirectional fibers disposed in a second polymer matrix, the second unidirectional fibers being cross-oriented with respect to the first unidirectional fibers.

Assignments (2)
SECURITY INTEREST Recorded Aug 6, 2024
From: BARRDAY, INC.
To: THE TORONTO-DOMINION BANK
Reel/Frame 068199/0130 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2019
From: HACHIKIAN, ZAKAR RAFFI; JARRETT, MICHAEL WAYNE; PAWAROO, KEMEL SANJAY
To: BARRDAY INC.
Reel/Frame 050049/0726 →
Continuity (2)
Provisional Application 62459744 · Feb 16, 2017
Related Publication 20200041233A1 · Feb 6, 2020