IP Library Granted Patent US 11,075,150
Granted Patent B2
US 11,075,150 · App. 16/056,532 · Granted Jul 27, 2021

Semiconductor package and method of manufacturing the same

Inventors: Li-Hsien Huang (Hsinchu County, TW); An-Jhih Su (Taoyuan, TW); Der-Chyang Yeh (Hsin-Chu, TW); Hua-Wei Tseng (New Taipei, TW); Chiang Lin (Hsinchu, TW); Ming-Shih Yeh (Hsinchu County, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H01L23/49822H01L21/4857H01L21/568H01L23/3128H01L23/49816H01L23/49827H01L25/105H01L2225/1041H01L2225/1058
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Quick Facts
Patent No.
US 11,075,150
App. No.
16/056,532
Granted
Jul 27, 2021
Kind
B2
Abstract

A redistribution structure includes a first dielectric layer and a first redistribution circuit layer. The first dielectric layer includes a first via opening. The first redistribution circuit layer is disposed on the first dielectric layer and includes a via portion filling the first via opening and a circuit portion connecting the via portion and extending over the first dielectric layer. A maximum vertical distance between an upper surface of the via portion and an upper surface of the circuit portion is substantially equal to or smaller than 0.5 μm.

Claims (39)

1. A semiconductor package, comprising:

an encapsulated semiconductor device; and

a redistribution structure disposed over the encapsulated semiconductor device and electrically connected to the encapsulated semiconductor device, wherein the redistribution structure comprises:

a first dielectric layer comprising a first via opening; and

a first redistribution circuit layer disposed on the first dielectric layer and comprising a via portion filling the first via opening and a circuit portion connecting the via portion, wherein a surface roughness of an upper surface of the first redistribution circuit layer ranges from 80 nm to 200 nm wherein a grain size of the first redistribution circuit layer ranges from 350 nm to 700 nm.

2. The semiconductor package as claimed in claim 1 , wherein the redistribution structure further comprises:

a second dielectric layer disposed on the first redistribution circuit layer and comprising a second via opening aligned with the first via opening; and

a second redistribution circuit layer disposed on the second dielectric layer and filling the second via opening.

3. The semiconductor package as claimed in claim 2 , wherein the second via opening reveals at least a part of the via portion of the first redistribution circuit layer.

4. The semiconductor package as claimed in claim 1 , wherein the redistribution structure further comprises:

a third dielectric layer disposed on the first redistribution circuit layer and comprising a bump opening aligned with the first via opening; and

a conductive bump disposed on the bump opening, wherein the conductive bump is aligned with the first via opening and electrically connected to the first redistribution circuit layer.

5. The semiconductor package as claimed in claim 4 , wherein the redistribution structure further comprises:

an under bump metallurgy (UBM) layer disposed on the third dielectric layer and filling the bump opening, wherein the conductive bump is disposed on the UBM layer.

6. A semiconductor package, comprising:

an encapsulated semiconductor device comprising a semiconductor device encapsulated by an encapsulating material; and

a redistribution structure disposed over the encapsulated semiconductor device and electrically connected to the semiconductor device, wherein the redistribution structure comprises:

a first dielectric layer comprising a first via opening;

a first redistribution circuit layer filling the first via opening and extending over the first dielectric layer,

wherein the first redistribution circuit layer comprises a rough upper surface, and a grain size of the first redistribution circuit layer ranges from 350 nm to 700 nm wherein the first redistribution circuit layer comprises a via portion filling the first via opening and a circuit portion connecting the via portion, and a vertical distance is a shortest distance measured from a lowest point of an upper surface of the via portion to a virtual plane where a highest point of an upper surface of the circuit portion is located, and the vertical distance is equal to or smaller than 0.5 um.

7. The semiconductor package as claimed in claim 6 , wherein the encapsulated semiconductor device further comprises a plurality of conductive pillars extending through the encapsulating material, and the conductive pillars are electrically connected to a plurality of electrical terminals of the semiconductor device through the redistribution structure.

8. The semiconductor package as claimed in claim 7 , wherein a number of the first via opening is plural, one of the first via openings aligned with one of the electrical terminals, another one of the first via openings aligned with one of the conductive pillars, and the first redistribution circuit layer fills the one of the first via openings and the other one of the first via openings and connects therebetween.

9. The semiconductor package as claimed in claim 6 , wherein the first redistribution circuit layer is extended along a direction parallel to a diagonal of an upper surface of the semiconductor device.

10. The semiconductor package as claimed in claim 6 , wherein the redistribution structure further comprising:

a second dielectric layer disposed on the first redistribution circuit layer and comprising a second via opening aligned with the first via opening; and

a second redistribution circuit layer disposed on the second dielectric layer and filling the second via opening.

11. The semiconductor package as claimed in claim 6 , further comprising:

a plurality of conductive bumps disposed on and electrically connected to the redistribution structure, wherein one of the conductive bumps is aligned with the first via opening.

12. The semiconductor package as claimed in claim 11 , wherein a pitch between adjacent two of the conductive bumps ranges from 20 μm to 100 μm.

13. The semiconductor package as claimed in claim 6 , wherein the surface roughness of the upper surface of the first redistribution circuit layer ranges from 80 nm to 200 nm.

14. A semiconductor package, comprising:

a semiconductor die;

an insulating encapsulation laterally covering the semiconductor die;

a redistribution circuitry disposed on the insulating encapsulation and the semiconductor die, being in electrical contact with to the semiconductor die, and the redistribution circuitry comprising a surface and a dent on the surface and corresponding to an electrical terminal of the semiconductor die, wherein a depth of the dent is equal to or smaller than 0.5 μm, and the redistribution circuitry is extended along a direction parallel to a diagonal of an active surface of the semiconductor die.

15. The semiconductor package as claimed in claim 14 , wherein the dent of the redistribution circuitry corresponds to a via portion of the redistribution circuitry that is vertically connected to the electrical terminal of the semiconductor die.

16. The semiconductor package as claimed in claim 14 , wherein a surface roughness of the surface of the redistribution circuitry ranges from 80 nm to 200 nm.

17. The semiconductor package as claimed in claim 14 , wherein a grain size of the first redistribution circuit layer ranges from 350 nm to 700 nm.

18. The semiconductor package as claimed in claim 14 , further comprising:

a plurality of conductive pillars disposed aside the semiconductor die and laterally covered by the insulating encapsulation, wherein the semiconductor die is electrically coupled to the conductive pillars through the redistribution circuitry.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2018
From: HUANG, LI-HSIEN; SU, AN-JHIH; YEH, DER-CHYANG; TSENG, HUA-WEI; LIN, CHIANG; YEH, MING-SHIH
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 046566/0450 →
Continuity (2)
Provisional Application 62669382 · May 10, 2018
Related Publication 20190348353A1 · Nov 14, 2019
Cited By (3)
US 12,327,815 US 12,431,417 US 12,653,061