IP Library › Granted Patent US 11,078,589
Granted Patent B2
US 11,078,589 · App. 16/553,749 · Granted Aug 3, 2021

Hydrophobic stainless-steel copper-coated mesh and method of synthesizing same

Inventors: Fahd I. Alghunaimi (Dhahran, SA); Nadeem Baig (Dhahran, SA); Duaa Al Saeed (AlQatif, SA); Tawfik A. Saleh (Dhahran, SA)
Assignees: Saudi Arabian Oil Company; King Fahd University of Petroleum and Minerals
C25D5/36C25D3/38C25D5/48C25D7/00B01D39/12C25D11/34
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Quick Facts
Patent No.
US 11,078,589
App. No.
16/553,749
Granted
Aug 3, 2021
Kind
B2
Abstract

Disclosed is a copper coated stainless-steel hydrophobic mesh and a method for synthesizing the hydrophobic mesh. In the method, a stainless-steel mesh is sonicated in a solution of acetone and ethanol, and then electroplated in a copper solution to form a copper coating on the surface of the mesh. The copper-coated stainless-steel mesh is treated with an oxidizing solution having an oxidizing potential applied to it. The mesh is then washed with water and dried. The copper-coated stainless-steel mesh is then immersed in a lauric acid solution. The mesh is then rinsed with ethanol to remove adsorbed lauric acid. After drying, the so-synthesized copper-coated stainless-steel hydrophobic mesh is characterized in that it has hydrophobic branches of lauric acid.

Claims (29)

1. A method for synthesizing a hydrophobic mesh, the method comprising:

sonicating a stainless-steel mesh in a solution of acetone and ethanol;

electroplating the stainless-steel mesh in a copper solution to form a copper coating on the surface of the stainless-steel mesh;

treating the copper-coated stainless-steel mesh with an oxidizing solution, wherein an oxidizing potential is applied in the oxidizing solution, and wherein the oxidizing solution comprises 0.03M K 2 SO 4 and 1M KOH;

washing the copper-coated stainless-steel mesh with water and drying the copper-coated stainless-steel mesh;

immersing the copper-coated stainless-steel mesh in a lauric acid solution;

rinsing the copper-coated stainless-steel mesh with ethanol to remove adsorbed lauric acid; and

drying the copper-coated stainless-steel mesh,

wherein the hydrophobic mesh comprises hydrophobic branches of lauric acid.

2. The method of claim 1 , wherein the stainless-steel mesh is sonicated for approximately 10 minutes.

3. The method of claim 1 , wherein the copper solution is a CuSO 4 solution.

4. The method of claim 1 , wherein a potential of approximately 2.5V to approximately 3.5V is applied to the copper solution during electroplating at a temperature of approximately 60° C.

5. The method of claim 4 , wherein the application of potential during the electroplating step results in the formation of a plurality of functionalized copper oxide growths on the surface of the stainless-steel mesh each having a diameter of approximately 3 μm to 40 μm.

6. The method of claim 1 , wherein the oxidizing potential is approximately 2V.

7. The method of claim 1 , wherein the lauric acid solution comprises 0.1M lauric acid solution in ethanol.

8. The method of claim 1 , wherein the step of drying the copper-coated stainless-steel mesh comprises drying the copper-coated stainless-steel mesh in an oven at approximately 50° C.

9. The method of claim 1 , wherein treating the copper-coated stainless-steel mesh with the oxidizing solution results in a mesh having an architecture on its surface that comprises a plurality of copper oxide growths.

10. The method of claim 1 , wherein the hydrophobic mesh displays a water contact angle of approximately 160°.

11. The method of claim 1 , wherein the hydrophobic mesh has a separation efficiency of greater than 99% for the separation of non-polar components from water.

12. The method of claim 11 , wherein the non-polar components comprise hexane, heptane, nonane, and decane.

13. A method for synthesizing a hydrophobic mesh, the method comprising:

sonicating a stainless-steel mesh in a solution of acetone and ethanol;

electroplating the stainless-steel mesh in a copper solution to form a copper coating on the surface of the stainless-steel mesh;

treating the copper-coated stainless-steel mesh with an oxidizing solution, wherein an oxidizing potential is applied in the oxidizing solution;

washing the copper-coated stainless-steel mesh with water and drying the copper-coated stainless-steel mesh;

immersing the copper-coated stainless-steel mesh in a lauric acid solution;

rinsing the copper-coated stainless-steel mesh with ethanol to remove adsorbed lauric acid; and

drying the copper-coated stainless-steel mesh,

wherein the hydrophobic mesh comprises hydrophobic branches of lauric acid, and wherein the oxidizing solution consists of 0.03M K 2 SO 4 and 1M KOH.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2019
From: ALGHUNAIMI, FAHD I.; SAEED, DUAA AL
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 050410/0890 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2019
From: BAIG, NADEEM; SALEH, TAWFIK A.
To: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
Reel/Frame 050410/0988 →
Continuity (1)
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Cited By (1)
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