IP Library Granted Patent US 11,085,621
Granted Patent B2
US 11,085,621 · App. 16/911,627 · Granted Aug 10, 2021

Junction box-driver assembly for direct mount luminaires

Inventors: John E. Bowen (Sharpsburg, GA); Jared Michael Davis (Newman, GA)
Assignee: Signify Holding B.V.
F21V23/008F21S8/026F21V21/041F21V23/001F21V23/04F21V23/06H02G3/20F21Y2115/10
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Quick Facts
Patent No.
US 11,085,621
App. No.
16/911,627
Granted
Aug 10, 2021
Kind
B2
Abstract

A junction box-driver assembly includes a housing that is configured to route electrical wiring to a luminaire therethrough and house a driver module therein. The housing includes a back plate that defines a junction box cavity and a driver cavity that is disposed adjacent to and in fluid communication with the junction box cavity. Further, the housing includes a junction box cover that is coupled to the back plate and configured to cover the junction box cavity that is configured to route the electrical wiring therethrough and/or enclose wire connections therein. Furthermore, the housing includes a driver cavity cover that is removably coupled to the back plate to cover the driver cavity that is configured to house the driver module therein. The junction-box driver assembly further includes a mounting strut that is removably coupled to the housing and configured to releasably lock the junction box-driver assembly to a mounting frame.

Claims (39)

1. A junction box-driver assembly comprising:

a housing that defines a cavity, the cavity configured to route electrical wiring to a luminaire therethrough and to house a driver module therein,

wherein the cavity comprises a junction box cavity and a driver cavity, the driver cavity in fluid communication with the junction box cavity,

wherein the junction box cavity is configured to route the electrical wiring to the luminaire,

wherein the driver cavity is configured to house the driver module therein, and

wherein the housing comprises:

a back plate;

a junction box cover that is removably coupled to the back plate and configured to cover the junction box cavity; and

a driver cavity cover that is removably coupled to the back plate and configured to cover the driver cavity.

2. The junction box-driver assembly of claim 1 , wherein the housing further comprises a switch opening shaped to receive a switch interface therethrough.

3. The junction box-driver assembly of claim 2 , wherein the switch opening is in the driver cavity cover.

4. The junction box-driver assembly of claim 1 , wherein the junction box cover is pivotally coupled to the back plate.

5. The junction box-driver assembly of claim 1 , wherein the back plate comprises locking tabs that protrude therefrom, and wherein the locking tabs are configured to engage with coupling slots that are formed in the driver cavity cover to removably couple the driver cavity cover to the back plate.

6. The junction box-driver assembly of claim 1 , wherein the junction box cavity and the driver cavity are arranged such that the junction box cavity is stacked above the driver cavity.

7. The junction box-driver assembly of claim 1 , wherein the junction box cavity and the driver cavity are arranged side-by-side.

8. The junction box-driver assembly of claim 1 , further comprising a mounting strut, the mounting strut comprising mounting holes that are configured to receive fasteners therethrough to removably couple the mounting strut to the housing.

9. The junction box-driver assembly of claim 8 , wherein the mounting strut comprises coupling notches that are configured to mate with complementary features of a mounting frame to releasably lock the junction box-driver assembly to the mounting frame.

10. The junction box-driver assembly of claim 8 , wherein the mounting strut comprises coupling notches that are configured to receive fasteners therethrough to couple the junction box-driver assembly to a mounting structure.

11. The junction box-driver assembly of claim 1 , wherein the back plate comprises mounting apertures that are configured to receive fasteners therethrough to couple the housing of the junction box-driver assembly to a mounting structure.

12. A junction box-driver assembly comprising:

a housing configured to route electrical wiring to a luminaire and house a driver module therein, the housing comprising:

a back plate that defines a cavity, wherein the cavity comprises a junction box cavity and a driver cavity that is in fluid communication with the junction box cavity;

a junction box cover coupled to the back plate and configured to cover the junction box cavity, the junction box cavity configured to route the electrical wiring to the luminaire; and

a driver cavity cover that is removably coupled to the back plate and configured to cover the driver cavity that is configured to house the driver module therein, the driver cavity cover comprising a switch opening shaped to receive a switch interface for controlling the driver module.

13. The junction box-driver assembly of claim 12 , further comprising:

a mounting strut that is removably coupled to the housing and configured to attach the junction box-driver assembly to a mounting frame.

14. The junction box-driver assembly of claim 12 , wherein the junction box cover comprises a latch member configured to releasably latch the junction box cover to the back plate.

15. The junction box-driver assembly of claim 12 , wherein the switch interface is configured to allow one or more controllable features of a light module of the luminaire to be field selectable.

16. The junction box-driver assembly of claim 12 , wherein the housing may be configured such that the junction box cavity is stacked above the driver cavity.

17. A junction box-driver assembly comprising:

a back plate configured to route electrical wiring to a luminaire and house an electrical power supply device associated with the luminaire therein, the back plate comprising:

a base wall; and

a side wall that extends along at least a portion of a perimeter of the base wall, wherein the base wall and the side wall are arranged such that they define a junction box cavity and a driver cavity, the driver cavity in fluid communication with the junction box cavity;

a junction box cover configured to cover the junction box cavity, the junction box cavity configured to route the electrical wiring to the luminaire;

a driver cavity cover coupled to the back plate and configured to cover the driver cavity; and

the electrical power supply device disposed in the driver cavity and comprising a switch interface that extends through a switch opening in the driver cavity cover, the switch interface configured to allow one or more controllable features of a light module of the luminaire to be selectable when the light module is coupled to the junction box-driver assembly.

18. The junction box-driver assembly of claim 17 , wherein the driver cavity cover further comprises a connector cable routing notch.

19. The junction box-driver assembly of claim 17 , wherein the base wall comprises mounting apertures that are configured to receive fasteners therethrough to couple the junction box-driver assembly to a mounting structure.

20. The junction box-driver assembly of claim 17 , wherein the electrical power supply device is a light emitting diode driver.

Continuity (4)
Continuation 16707892 · Dec 9, 2019
Continuation 16290414 · Mar 1, 2019
Continuation In Part 16014394 · Jun 21, 2018
Related Publication 20200326062A1 · Oct 15, 2020
Cited By (1)
US 12,279,541