IP Library › Granted Patent US 11,091,917
Granted Patent B2
US 11,091,917 · App. 16/457,249 · Granted Aug 17, 2021

Cladding element

Inventors: Thomas Edward MacPherson (Batavia, IL); Robert Elliot Everhart, II (Lake Arrowhead, CA); Hui Li (Fontana, CA); Darren Southwell (Sydney, AU); Matthew Spencer (Palatine, IL)
Assignee: James Hardie Technology Limited
E04F13/0894E04F13/0846E04F13/148E04F2201/026
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Quick Facts
Patent No.
US 11,091,917
App. No.
16/457,249
Granted
Aug 17, 2021
Kind
B2
Abstract

A cladding element, for use in a building envelope, comprising a first face, a second face and a plurality of edges. One or more of the plurality of edges includes a mating feature configured to resist moisture passage between cladding elements when the cladding elements are installed on a wall or other structure. The mating features of each cladding element including one or more beveled edges designed to improve mating between the cladding elements and the overall aesthetic appearance of the mating interface between adjacent cladding elements when installed on a wall or other structure.

Claims (50)

1. A cladding system comprising a plurality of cladding elements, the system comprising:

first and second cladding elements, each of the first and second cladding elements having:

a planar front face;

a rear face opposite the planar front face;

a first mating edge between the planar front face and the rear face, the first mating edge comprising:

a first recessed portion having a front-facing surface set rearward from the planar front face of the cladding element;

a first chamfer portion extending from the rear face of the cladding element toward the planar front face of the cladding element and away from a second mating edge of the cladding element;

a first concave arcuate beveled surface extending from the planar front face of the cladding element toward the first recessed portion and away from the second mating edge, the first concave arcuate beveled surface intersecting the planar front face at a first angle t 1 relative to the planar front face; and

a first abutment face connecting the front-facing surface of the first recessed portion with the first concave arcuate beveled surface, wherein the first concave arcuate beveled surface intersects the first abutment face at a second angle smaller than t 1 relative to a plane parallel to the planar front face, and at an angle greater than 90° relative to the first abutment face;

the second mating edge between the front face and the rear face, opposite the first mating edge, the second mating edge comprising:

a second recessed portion having a rear-facing surface set forward from the rear face of the cladding element;

a second chamfer portion extending in a direction from the rear face of the cladding element toward the front face of the cladding element and toward the first mating edge;

a second concave arcuate beveled surface extending from the front face of the cladding element toward the recessed portion and away from the first mating edge; and

a second abutment face connecting the rear-facing surface of the recessed portion with the concave arcuate beveled surface;

a first joint end between the front face and the rear face; and

a second joint end between the front face and the rear face, opposite the first joint end;

wherein:

the first mating edge of the first cladding element is mated with the second mating edge of the second cladding element;

at least a portion of the first chamfer portion of the first cladding element contacts at least a portion of the second chamfer portion of the second cladding element; and

the first concave arcuate beveled surface of the first cladding element is positioned adjacent the second concave arcuate beveled surface of the second cladding element to form an arcuate v-groove profile.

2. The system of claim 1 , wherein the first angle t 1 is between approximately 32° and approximately 47.5°.

3. The system of claim 1 , wherein the first angle t 1 is between approximately 40° and approximately 47.5°.

4. The system of claim 1 , wherein the first concave arcuate beveled surface has a radius of curvature between approximately 67.61 mm and approximately 13.84 mm.

5. The system of claim 1 , wherein the first concave arcuate beveled surface has a radius of curvature between approximately 26.30 mm and approximately 13.84 mm.

6. The system of claim 1 , wherein the first concave arcuate beveled surface and the second concave arcuate beveled surface intersect the planar front face at approximately the same tangential angle.

7. The system of claim 1 , wherein the first concave arcuate beveled surface and the second concave arcuate beveled surface have approximately the same radius of curvature.

8. The system of claim 1 , wherein the arcuate v-groove profile extends along an entire length of each of the first and second cladding elements with no visibly perceptible variations in a width of the v-groove profile.

9. The system of claim 1 , wherein the first and second cladding elements comprise fibre cement.

10. A cladding element comprising:

a planar front face;

a rear face opposite the planar front face;

a first mating edge between the planar front face and the rear face, the first mating edge comprising:

a first recessed portion having a front-facing surface set rearward from the planar front face of the cladding element;

a first chamfer portion extending from the rear face of the cladding element toward the planar front face of the cladding element and away from a second mating edge of the cladding element;

a first concave arcuate beveled surface extending from the planar front face of the cladding element toward the first recessed portion and away from the second mating edge, the first concave arcuate beveled surface intersecting the planar front face at a first angle t 1 relative to the planar front face; and

a first abutment face connecting the front-facing surface of the first recessed portion with the first concave arcuate beveled surface, wherein the first concave arcuate beveled surface intersects the first abutment face at a second angle smaller than t 1 relative to a plane parallel to the planar front face, and at an angle greater than 90° relative to the first abutment face;

the second mating edge between the front face and the rear face, opposite the first mating edge, the second mating edge comprising:

a second recessed portion having a rear-facing surface set forward from the rear face of the cladding element;

a second chamfer portion extending in a direction from the rear face of the cladding element toward the front face of the cladding element and toward the first mating edge;

a second concave arcuate beveled surface extending from the front face of the cladding element toward the recessed portion and away from the first mating edge; and

a second abutment face connecting the rear-facing surface of the recessed portion with the concave arcuate beveled surface;

a first joint end between the front face and the rear face; and

a second joint end between the front face and the rear face, opposite the first joint end.

11. The system of claim 10 , wherein the first angle t 1 is between approximately 32° and approximately 47.5°.

12. The system of claim 10 , wherein the first angle t 1 is between approximately 40° and approximately 47.5°.

13. The system of claim 10 , wherein the first concave arcuate beveled surface has a radius of curvature between approximately 67.61 mm and approximately 13.84 mm.

14. The system of claim 10 , wherein the first concave arcuate beveled surface has a radius of curvature between approximately 26.30 mm and approximately 13.84 mm.

15. The system of claim 10 , wherein the first concave arcuate beveled surface and the second concave arcuate beveled surface intersect the front face at approximately the same tangential angle.

16. The system of claim 10 , wherein the first concave arcuate beveled surface and the second concave arcuate beveled surface have approximately the same radius of curvature.

17. The system of claim 10 , wherein the first and second cladding elements comprise fibre cement.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2019
From: SPENCER, MATTHEW
To: JAMES HARDIE TECHNOLOGY LIMITED
Reel/Frame 051001/0938 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2019
From: MACPHERSON, THOMAS EDWARD; EVERHART, ROBERT ELLIOT, II; LI, HUI; SOUTHWELL, DARREN
To: JAMES HARDIE TECHNOLOGY LIMITED
Reel/Frame 051001/0963 →
Continuity (7)
Continuation In Part 15686037 · Aug 24, 2017
Continuation 14838217 · Aug 27, 2015
Continuation 16457249
Continuation In Part 15686043 · Aug 24, 2017
Division 14838217 · Aug 27, 2015
Provisional Application 62042758 · Aug 27, 2014
Related Publication 20190330856A1 · Oct 31, 2019