Rack positioning system
A positioning system for positioning a consumable rack in a diagnostic system is disclosed. The positioning system comprises a rack comprising an upper surface comprising holding positions and a receiving compartment comprising a rectangular chassis comprising front, rear, and two lateral sides. The receiving compartment comprises a holding structure coupled to the chassis to move between first and second positions. The rack comprises sidewalls. At least three sidewalls have a center alignment element. The chassis comprises three chassis alignment elements on the rear and two lateral sides. The holding structure comprises a corner push element between the chassis front and lateral sides to push against a side edge of the rack between two sidewalls when the holding structure is moved from the first position towards the second position forcing the three alignment elements against a chassis alignment element and laterally holding the rack in position by the chassis alignment elements.
1. A rack positioning system for positioning a consumable rack in an automated in vitro diagnostic system, the rack positioning system comprising:
a consumable rack comprising an upper surface, the upper surface comprising a plurality of consumable holding positions, wherein the consumable rack has a squared shape with the upper surface having a squared shape and a center, wherein the consumable rack comprises sidewalls on respective sides of the consumable rack, and wherein at least three rack sidewalls each comprise a rack alignment element aligned with the center; and
a rack receiving compartment comprising a fixedly mounted chassis having a rectangular shape comprising a front side, a rear side, and two lateral sides and a rack holding structure movably coupled to the chassis such as to be movable between at least a first position (X) and a second position (X−Δ) relative to the chassis, wherein the chassis comprises three chassis alignment elements, each arranged at a fixed position of the rear side and each of the two lateral sides respectively and wherein the consumable rack holding structure comprises a rack push element arranged at and extending from a corner between the chassis front side and a chassis lateral side such as to engage with and push against a side edge of the rack between two rack sidewalls when the rack holding structure is moved from the first position (X) towards the second position (X−Δ), thereby forcing each of three rack alignment elements against a respective chassis alignment element and laterally holding the consumable rack in a fixed position delimited by the three chassis alignment elements.
2. The rack positioning system according to claim 1 , wherein the rack alignment elements and the chassis alignment elements are abutment elements comprising contact faces matching each other.
3. The rack positioning system according to claim 2 , wherein the contact faces of the rack alignment elements and the contact faces of the chassis alignment elements have a different extension in the vertical direction respectively, such as to allow a positioning tolerance in the vertical direction.
4. The rack positioning system according to claim 2 , wherein the rack push element is arranged such as to apply a force to the side edge at an angle (a) different with respect to a 45 degrees angle of a diagonal line (ab) of the rack passing through the side edge, such as to obtain a substantial equilibrium of lateral forces.
5. The rack positioning system according to claim 4 , wherein the angle (α) is an angle comprised between 50 and 70 degrees with respect to a horizontal line parallel to the rack sidewall facing the chassis front side.
6. The rack positioning system according to claim 5 , wherein the angle is about 57 degrees, such as to take into account friction forces acting on the contact faces.
7. The rack positioning system according to claim 1 , wherein the rack holding structure further comprises a pair of base plates movable relative to each other between different positions (X, X−Δ, X+Δ) corresponding to different distances between the base plates.
8. The rack positioning system according to claim 7 , wherein the base plates are movable from an intermediate position (X) corresponding to the first position of the rack holding structure, which enables a consumable rack to rest with at least part of a bottom on the base plates, to a closed position (X−Δ) corresponding to the second position of the rack holding structure, wherein the base plates are closer to each other and the consumable rack is still enabled to rest with the bottom on the base plates, and to an open position (X+Δ) corresponding to a third position of the rack holding structure, and wherein the base plates are farther from each other and the consumable rack is prevented from resting on the base plates.
9. The rack positioning system according to claim 1 , further comprising,
at least one movable loading and/or unloading structure for loading and/or unloading the consumable rack into the rack receiving compartment.
10. The rack positioning system according to claim 9 , wherein the at least one movable loading and/or unloading structure is configured to insert the consumable rack into or take the consumable rack out of the rack receiving compartment through the front side of the chassis when the rack holding structure is in the first position (X).
11. The rack positioning system according to claim 9 , wherein the at least one movable loading and/or unloading structure is configured to insert the consumable rack into or take the consumable rack out of the rack receiving compartment through a bottom side of the chassis when the rack holding structure is in a third position (X−Δ).
12. The rack positioning system according to claim 9 , further comprising,
a front movable loading structure for inserting the consumable rack into the rack receiving compartment through the front side of the chassis and a bottom movable unloading structure for taking the consumable rack out of the rack receiving compartment through the bottom side of the chassis or a bottom movable loading structure for inserting the consumable rack into the rack receiving compartment through the bottom side of the chassis and a front movable unloading structure for taking the consumable rack out of the rack receiving compartment through the front side of the chassis.
13. The rack positioning system according to claim 9 , wherein the at least one movable loading and/or unloading structure comprises a lift mechanism for raising and/or lowering a stack of consumable racks and handing over to and/or taking over from the rack receiving compartment one consumable rack at a time.
14. An automated in vitro diagnostic system, the automated in vitro diagnostic system comprising:
the rack positioning system according to claim 1 .
15. The automated in vitro diagnostic system according to claim 14 , further comprising,
a consumable manipulator configured to cooperate with the rack positioning system to manipulate a particular piece of consumable in the consumable rack in a particular consumable holding position.