IP Library › Granted Patent US 11,112,233
Granted Patent B2
US 11,112,233 · App. 16/569,586 · Granted Sep 7, 2021

Self-mixing particulate matter sensors using VCSELs with extrinsic photodiodes

Inventors: Mehmet Mutlu (Stanford, CA); Michael K. Brown (Sunnyvale, CA); Wesley S. Smith (Mountain View, CA); Orit A. Shamir (San Francisco, CA); Richard T. Chen (San Jose, CA); Mark T. Winkler (San Jose, CA); Miaolei Yan (Santa Clara, CA); Richard Yeh (Los Altos, CA)
Assignee: Apple Inc.
G01B9/02083G01B9/02041H01S5/18322
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Quick Facts
Patent No.
US 11,112,233
App. No.
16/569,586
Granted
Sep 7, 2021
Kind
B2
Abstract

Aspects of the subject technology relate to an apparatus for self-mixing particulate-matter sensing using a vertical-cavity surface-emitting laser (VCSEL) with extrinsic photodiodes. The apparatus includes a dual-emitting light source disposed on a first chip and to generate a first light beam and a second light beam. The first light beam illuminates a particulate matter (PM), and a light detector extrinsic to the first chip measures the second light beam and variations of the second light beam and generates a self-mixing signal. The variations of the second light beam are caused by a back-scattered light resulting from back-scattering of the first light beam from the PM. The light detector is coupled to the dual-emitting light source. The direction of the second light beam is opposite to the direction of the first light beam, and the second light beam is directed to a sensitive area of the light detector.

Claims (51)

1. An apparatus comprising:

a dual-emitting light source disposed on a first chip and configured to generate a first light beam and a second light beam, the first light beam being configured to illuminate a particulate matter (PM); and

a light detector extrinsic to the first chip and configured to measure the second light beam and variations of the second light beam and to generate a self-mixing signal, wherein:

the dual-emitting light source comprises a vertical-cavity surface-emitting laser (VCSEL),

the light detector comprises a photodiode (PD) positioned on a second chip that includes a VCSEL structure and surrounds the VCSEL on the first chip,

the variations of the second light beam are caused by a back-scattered light resulting from back-scattering of the first light beam from the PM,

the light detector is coupled to the dual-emitting light source,

a direction of the second light beam is opposite to the direction of the first light beam, and

the second light beam is directed from the dual-emitting light source to the light detector through an optically transparent layer that is electrically and thermally conductive and is attached to the light detector.

2. The apparatus of claim 1 , wherein the optically transparent layer is disposed in between the VCSEL and the light detector.

3. The apparatus of claim 2 , wherein an electrical contact layer of the VCSEL is electrically isolated from the PD via the optically transparent layer.

4. The apparatus of claim 3 , wherein a second laser power associated with the second light beam is equal or more than a first laser power associated with the first light beam.

5. The apparatus of claim 1 , wherein the back-scattered light is configured to recouple into a resonant cavity of the dual-emitting light source and to cause the variations of the second light beam.

6. An apparatus for PM sensing, the apparatus comprising:

a light source disposed on a first chip and configured to generate a first light beam to illuminate a particulate matter (PM);

a light detector extrinsic to the light source; and

a beam splitter configured to split the first light beam to generate a second light beam directed to the light detector,

wherein:

the light source comprises a vertical-cavity surface-emitting laser (VCSEL),

the light detector comprises a photodiode (PD) positioned on a second chip that includes a VCSEL structure, and

the PD is configured to measure the second light beam and variations of the second light beam resulting from a back-scattered light created due to back scattering of the first light beam from the PM and to generate a self-mixing signal.

7. The apparatus of claim 6 , wherein the VCSEL structure is configured to surround the VCSEL on the first chip.

8. The apparatus of claim 7 , wherein the VCSEL structure surrounding the VCSEL is structurally similar to the VCSEL and is isolated from the VCSEL using a trench isolation region and is reverse biased.

9. The apparatus of claim 8 , further comprising an optical element configured to:

focus a portion of the first light beam transmitted through the beam splitter to a sensing volume for sensing the PM, and

direct the back-scattered light through the beam splitter to the VCSEL.

10. The apparatus of claim 9 , wherein the beam splitter comprises on of a wedge-shaped beam splitter with a wedge angle within 6-8 degrees or a diffraction grating having 0 th order and ±1 st order diffractions aligned to locations of the VCSEL and the PD, respectively.

11. The apparatus of claim 10 , wherein the wedge-shaped beam splitter is further configured to focus a portion of the first light beam transmitted through the wedge-shaped beam splitter to a sensing volume for sensing the PM.

12. The apparatus of claim 10 , further comprising an optical element configured to:

focus a portion of the first light beam transmitted through the wedge-shaped beam splitter to a sensing volume for sensing the PM, and

direct the back-scattered light through the beam splitter to the VCSEL.

13. The apparatus of claim 6 , further comprising an electrical insulation layer and an optical band-pass filter disposed between the light source and the PD.

14. The apparatus of claim 6 , further comprising: an electrical insulation layer disposed between the light source and the PD, and an optical band-pass filter implemented over the beam splitter and configured to remove ambient light.

15. An electronic device comprising:

a processor; and

a particulate matter sensing device comprising:

a dual-emitting vertical-cavity surface-emitting laser (VCSEL) disposed on a first chip and configured to generate a first light beam and a second light beam, the first light beam being configured to illuminate a particulate matter (PM); and

a photodiode (PD) extrinsic to the first chip

and is configured to measure the second light beam and variations of the second light beam and to generate a self-mixing signal,

wherein:

the PD is disposed on a second chip underneath the VCSEL,

the variations of the second light beam are caused by recoupling into a resonant cavity of the dual-emitting VCSEL by a back-scattered light,

the back-scattered light results from back-scattering of the first light beam from the PM,

the PD is coupled to the dual-emitting VCSEL,

a direction of the second light beam is opposite to the direction of the first light beam, and

the second light beam is directed from the dual-emitting VCSEL to PD through an optically transparent layer that is electrically and thermally conductive and is attached to the PD.

16. The electronic device of claim 15 , wherein the optically transparent layer is disposed in between the VCSEL and the PD, and wherein the second light beam is configured to reach a sensitive area of the PD through the optically transparent layer.

17. The apparatus of claim 15 , further comprising an electrical insulation layer and an optical band-pass filter disposed between the light source and the PD.

18. The apparatus of claim 15 , further comprising:

an electrical insulation layer disposed between the light source and the PD, and

an optical band-pass filter implemented over the beam splitter and configured to remove ambient light.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2019
From: MUTLU, MEHMET; BROWN, MICHAEL K.; SMITH, WESLEY S.; SHAMIR, ORIT A.; CHEN, RICHARD T.; WINKLER, MARK T.; YAN, MIAOLEI; YEH, RICHARD
To: APPLE INC.
Reel/Frame 050492/0301 →
Continuity (1)
Related Publication 20210080245A1 · Mar 18, 2021
Cited By (3)
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