IP Library › Granted Patent US 11,116,641
Granted Patent B2
US 11,116,641 · App. 16/267,687 · Granted Sep 14, 2021

Orthopaedic prosthetic system for a rotating hinged-knee prosthesis

Inventors: Aaron J. Matyas (Fort Wayne, IN); Tyler S. Hathaway (Auburn, IN); Paul B. Sade, Sr. (Churubusco, IN); Nathan C. Reeder (Warsaw, IN); Kyle D. Steffe (Warsaw, IN); David E. Rottger (Auburn, IN); Anthony J. Webb (Fort Wayne, IN)
A61F2/389A61F2/384A61F2/3859A61F2220/0025
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Quick Facts
Patent No.
US 11,116,641
App. No.
16/267,687
Granted
Sep 14, 2021
Kind
B2
Abstract

An orthopaedic prosthesis includes a femoral component configured to be attached to a distal end of a patient's femur. A tibial tray is configured to be attached to a proximal end of a patient's tibia. A tibial insert is configured to rotate relative to the tibial tray. A modular insert is received in a cavity defined in the tibial insert. The femoral component is rotatably coupled to the body of the modular insert.

Claims (52)

1. An orthopaedic prosthesis, comprising:

a femoral component configured to be attached to a distal end of a patient's femur,

a tibial tray configured to be attached to a proximal end of a patient's tibia, the tibial tray including (i) a base having an outer surface, (ii) a post extending distally from the base, and (iii) an aperture extending defined in the post and the base,

a tibial insert configured to rotate relative to the tibial tray, the tibial insert including (i) a platform shaped to engage the base of the tibial tray, (ii) a stem extending distally from the platform and received in the aperture of the tibial tray, (iii) a cavity extending longitudinally through the platform, and (iv) a tab coupled to the platform, the tab being configured to engage the outer surface of the base to limit rotation of the tibial insert relative to the tibial tray, and

a modular insert is received in the cavity defined in the tibial insert, the modular insert including (i) an elongated stem, and (ii) a body rotatably coupled to the elongated stem,

wherein the femoral component is rotatably coupled to the body of the modular insert, the femoral component being configured to rotate about a first axis relative to the tibial insert over a first range of motion, the first axis extending in a medial-lateral direction, and

wherein the body of the modular insert is configured to rotate relative to the tibial insert about a second axis extending parallel to the first axis over a second range of motion, the second range of motion being less than the first range of motion.

2. The orthopaedic prosthesis of claim 1 , wherein the body of the modular insert is configured to rotate relative to the femoral component to move the first axis relative to the second axis over the second range of motion.

3. The orthopaedic prosthesis of claim 1 , further comprising an elongated pin connecting the femoral component to the body of the modular insert, wherein the elongated pin defines the first axis and is moveable between a first position and a second position relative to the tibial insert over the second range of motion, the second position being located anterior of the first position.

4. The orthopaedic prosthesis of claim 3 , wherein:

the modular insert is configured to move in a superior-inferior direction relative to the tibial insert over the second range of motion between an inferior position and a superior position,

when the modular insert is positioned in the inferior position, the elongated pin is in the first position, and

when the modular insert is positioned in the superior position, the elongated pin is in the second position.

5. The orthopaedic prosthesis of claim 4 , wherein:

the tibial insert includes an inner wall that defines the cavity, the inner wall including a tapered proximal surface that defines a proximal section of the cavity, and

the body of the modular insert is seated in the proximal cavity section when the modular insert is positioned in the inferior position.

6. The orthopaedic prosthesis of claim 5 , wherein the inner wall of the tibial insert includes an inferior base surface, and the tapered proximal surface of the tibial insert extends from an elongated opening defined in the platform to the inferior base surface.

7. The orthopaedic prosthesis of claim 6 , wherein the elongated opening has a substantially oval shape.

8. The orthopaedic prosthesis of claim 6 , wherein:

an opening is defined in the inferior base surface,

the inner wall of the tibial insert includes a distal surface that defines a distal section of the cavity, and

the elongated stem of the modular insert extends into the distal cavity section.

9. The orthopaedic prosthesis of claim 5 , wherein:

the elongated stem of the modular insert defines a longitudinal axis, and

the modular insert is permitted to rotate about the longitudinal axis relative to the tibial insert when the modular insert is positioned in the superior position.

10. The orthopaedic prosthesis of claim 1 , wherein the tab is removably coupled to the platform of the tibial insert.

11. The orthopaedic prosthesis of claim 1 , wherein the first range of motion is in a range of −3 to 140 degrees of flexion.

12. The orthopaedic prosthesis of claim 11 , wherein the second range of motion is in a range of 3 to 10 degrees of flexion.

13. An orthopaedic prosthesis system, comprising:

a first implantable prosthetic component that is configured to be attached to a distal end of a patient's femur, the first implantable prosthetic component including (i) a first body having a pair of spaced apart curved convex condyle surfaces, (ii) a second body rotatably coupled to the first body, and (iii) an elongated stem rotatably coupled to the second body,

a second implantable prosthetic component that is configured to be attached to a proximal end of a patient's tibia, and

an insert prosthetic component configured to be positioned between the first implantable prosthetic component and the second implantable prosthetic component, the insert prosthetic component including a cavity sized to receive the elongated stem of the first implantable prosthetic component,

wherein the first body is configured to rotate about a first axis relative to the insert prosthetic component over a first range of motion, the first axis extending in a medial-lateral direction, and

wherein the second body is configured to rotate relative to the insert prosthetic component about a second axis extending parallel to the first axis over a second range of motion, the second range of motion being less than the first range of motion.

14. The orthopaedic prosthesis system of claim 13 , further comprising an elongated pin connecting the first body to the second body, wherein the elongated pin defines the first axis and is moveable between a first position and a second position relative to the insert prosthetic component over the second range of motion, the second position being located anterior of the first position.

15. The orthopaedic prosthesis system of claim 14 , wherein:

the second body of the first implantable prosthetic component is configured to move in a superior-inferior direction relative to the insert prosthetic component over the second range of motion between an inferior position and a superior position,

when the second body is positioned in the inferior position, the elongated pin is in the first position, and

when the second body is positioned in the superior position, the elongated pin is in the second position.

16. The orthopaedic prosthesis system of claim 15 , wherein:

the insert prosthetic component includes a pair of curved proximal surfaces, and the pair of spaced apart curved convex condyle surfaces of the first body are configured to engage the curved proximal surfaces, and

the curved convex condyle surfaces and the curved proximal surfaces are shaped such that the engagement of curved convex condyle surfaces and the curved proximal surfaces over the second range of motion causes the second body of the first implantable prosthetic component to move between the inferior position and the superior position.

17. The orthopaedic prosthesis system of claim 13 , wherein the second range of motion overlaps with the first range of motion.

18. The orthopaedic prosthesis system of claim 13 , wherein the first range of motion is in a range of −3 to 140 degrees of flexion.

19. The orthopaedic prosthesis system of claim 13 , wherein the second range of motion is in a range of 3 to 10 degrees of flexion.

20. An orthopaedic prosthesis system, comprising:

a first implantable prosthetic component that is configured to be attached to a distal end of a patient's femur and includes a pair of spaced apart curved convex condyle surfaces,

a second implantable prosthetic component that is configured to be attached to a proximal end of a patient's tibia,

an insert prosthetic component positioned between the first implantable prosthetic component and the second implantable prosthetic component, the insert prosthetic component including a pair of curved proximal surfaces engaged with the pair of spaced apart curved convex condyle surfaces, and

an elongated pin extending along a first axis, the elongated pin rotatably coupling the insert prosthetic component to the first implantable prosthetic component,

wherein the first implantable prosthetic component is configured to rotate about the first axis relative to the insert prosthetic component over a range of motion, the first axis extending in a medial-lateral direction, and

wherein the curved convex condyle surfaces and the curved proximal surfaces are shaped such that the engagement of curved convex condyle surfaces and the curved proximal surfaces over the range of motion causes the elongated pin to move between a first position and a second position, the second position being located anterior of the first position.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 8, 2020
From: MILLER CONSULTING GROUP, INC.
To: DEPUY ORTHOPAEDICS, INC.
Reel/Frame 051451/0324 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 8, 2020
From: DEPUY SYNTHES PRODUCTS, INC.; DEPUY ORTHOPAEDICS, INC.
To: DEPUY IRELAND UNLIMITED COMPANY
Reel/Frame 051451/0936 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2019
From: MATYAS, AARON J.; HATHAWAY, TYLER S.; SADE, PAUL B., SR.; REEDER, NATHAN C.; ROTTGER, DAVID E.; WEBB, ANTHONY J.
To: DEPUY SYNTHES PRODUCTS, INC.
Reel/Frame 050240/0921 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2019
From: STEFFE, KYLE D.
To: MILLER CONSULTING GROUP, INC.
Reel/Frame 050240/0935 →
Continuity (1)
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