IP Library Granted Patent US 11,119,280
Granted Patent B2
US 11,119,280 · App. 16/654,623 · Granted Sep 14, 2021

Grating couplers and methods of making same

Inventors: Feng-Wei Kuo (Zhudong Township, Hsinchu County, TW); Lan-Chou Cho (Hsinchu, TW); Huan-Neng Chen (Taichung, TW); Chewn-Pu Jou (Hsinchu, TW); Wen-Shiang Liao (Toufen Township, TW)
Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
G02B6/34G02B6/02057G02B6/124G02B6/1225G02B6/4214G02B6/4249G02B2006/12147
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Quick Facts
Patent No.
US 11,119,280
App. No.
16/654,623
Granted
Sep 14, 2021
Kind
B2
Abstract

Disclosed are grating couplers having a high coupling efficiency for optical communications. In one embodiment, an apparatus for optical coupling is disclosed. The apparatus includes: a substrate; a grating coupler comprising a plurality of coupling gratings over the substrate, wherein each of the plurality of coupling gratings extends in a first lateral direction and has a cross-section having a middle-raised shape in a second lateral direction, wherein the first and second lateral directions are parallel to a surface of the substrate and perpendicular to each other in a grating plane; and a cladding layer comprising an optical medium, wherein the cladding layer is filled in over the grating coupler.

Claims (38)

1. An apparatus for optical coupling, comprising:

a substrate;

a grating coupler comprising a plurality of coupling gratings over the substrate, wherein each of the plurality of coupling gratings extends in a first lateral direction and has a cross-section having a middle-raised shape in a second lateral direction, wherein the first and second lateral directions are parallel to a surface of the substrate and perpendicular to each other in a grating plane, the grating coupler is configured for receiving optical signals from an optical fiber array at a non-zero angle, and the non-zero angle is measured between an axis of the optical fiber array and a direction perpendicular to the grating plane; and

a cladding layer comprising an optical medium, wherein the cladding layer is filled in over the grating coupler.

2. The apparatus of claim 1 , wherein:

the middle-raised shape is symmetric about a direction perpendicular to the grating plane.

3. The apparatus of claim 1 , wherein:

the middle-raised shape comprises at least three layers.

4. The apparatus of claim 1 , wherein:

the non-zero angle is between 0 and about 15 degrees.

5. The apparatus of claim 1 , wherein:

the grating coupler comprises silicon and silicon oxide; and

the silicon in the grating coupler has a thickness between about 250 and about 350 nanometers.

6. The apparatus of claim 1 , wherein each of the plurality of coupling gratings has a cross-section comprising a first layer disposed on the substrate and a second layer on a middle portion of the first layer, wherein the second layers of the plurality of coupling gratings have duty cycles changing along the second lateral direction.

7. The apparatus of claim 6 , wherein the second layers of the plurality of coupling gratings have duty cycles increasing along the second lateral direction.

8. The apparatus of claim 6 , wherein the second layers of the plurality of coupling gratings have duty cycles decreasing along the second lateral direction.

9. The apparatus of claim 6 , wherein the second layers of the plurality of coupling gratings have duty cycles that first increases and then decreases along the second lateral direction.

10. The apparatus of claim 6 , wherein the second layers of the plurality of coupling gratings have duty cycles that first decreases and then increases along the second lateral direction.

11. The apparatus of claim 6 , wherein the second layers of the plurality of coupling gratings have duty cycles between about 20% and about 50%.

12. The apparatus of claim 6 , wherein the first layers of the plurality of coupling gratings have duty cycles changing along the second lateral direction.

13. An apparatus for optical coupling, comprising:

a substrate;

a grating coupler comprising a plurality of coupling gratings over the substrate, wherein each of the plurality of coupling gratings extends in a first lateral direction and has a cross-section having a middle-raised shape in a second lateral direction, wherein the first and second lateral directions are parallel to a surface of the substrate and perpendicular to each other in a grating plane, and wherein the grating coupler comprises silicon and silicon oxide, and the silicon in the grating coupler has a thickness between about 250 and about 350 nanometers; and

a cladding layer comprising an optical medium, wherein the cladding layer is filled in over the grating coupler.

14. The apparatus of claim 13 , wherein the middle-raised shape is symmetric about a direction perpendicular to the grating plane.

15. The apparatus of claim 13 , wherein the middle-raised shape comprises at least three layers.

16. The apparatus of claim 13 , wherein the grating coupler is configured for receiving optical signals from an optical fiber array at a non-zero angle, wherein the non-zero angle is measured between an axis of the optical fiber array and a direction perpendicular to the grating plane.

17. The apparatus of claim 16 , wherein the non-zero angle is between 0 and about 15 degrees.

18. An apparatus for optical coupling, comprising:

a substrate;

a grating coupler comprising a plurality of coupling gratings over the substrate, wherein each of the plurality of coupling gratings extends in a first lateral direction and has a cross-section in a second lateral direction, wherein the first and second lateral directions are parallel to a surface of the substrate and perpendicular to each other in a grating plane, the grating coupler is configured for receiving optical signals from an optical fiber array at a non-zero angle, and the non-zero angle is measured between an axis of the optical fiber array and a direction perpendicular to the grating plane,

wherein each of the plurality of coupling gratings has a cross-section comprising a first layer disposed on the substrate and a second layer on a middle portion of the first layer,

wherein each of the first and second layers of the plurality of coupling gratings have duty cycles changing along the second lateral direction; and

a cladding layer comprising an optical medium, wherein the cladding layer is filled in over the grating coupler.

19. The apparatus of claim 18 , wherein:

the grating coupler comprises silicon and silicon oxide; and

the silicon in the grating coupler has a thickness between about 250 and about 350 nanometers.

20. The apparatus of claim 18 , wherein the second layers of the plurality of coupling gratings have duty cycles between about 20% and about 50%.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 27, 2020
From: KUO, FENG-WEI; CHO, LAN-CHOU; CHEN, HUAN-NENG; JOU, CHEWN-PU; LIAO, WEN-SHIANG
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 052768/0377 →
Continuity (2)
Provisional Application 62750992 · Oct 26, 2018
Related Publication 20200158960A1 · May 21, 2020
Cited By (3)
US 12,585,066 US 12,736,754 US 12,736,760