IP Library › Granted Patent US 11,127,529
Granted Patent B2
US 11,127,529 · App. 16/843,228 · Granted Sep 21, 2021

Method of manufacturing laminated coil component

Inventors: Yuya Oshima (Tokyo, JP); Makoto Yoshino (Tokyo, JP); Yoji Tozawa (Tokyo, JP); Junichi Otsuka (Tokyo, JP); Kazuo Iwai (Tokyo, JP); Yohei Tadaki (Tokyo, JP); Shinichi Kondo (Tokyo, JP); Kazuhiro Ebina (Tokyo, JP); Mamoru Kawauchi (Tokyo, JP)
Assignee: TDK CORPORATION
H01F41/043H01F17/0013H01F27/2804H01F41/046H01F2017/0066
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Quick Facts
Patent No.
US 11,127,529
App. No.
16/843,228
Granted
Sep 21, 2021
Kind
B2
Abstract

A method of manufacturing a laminated coil component is a method of manufacturing a laminated coil component provided with a laminate obtained by laminating a coil conductor forming a spiral coil and an insulator layer. The method of manufacturing a laminated coil component includes a step of providing a conductor pattern configured to become a coil conductor on a green sheet configured to become an insulator layer, and a step of laminating a plurality of green sheets provided with the conductor pattern. The conductor pattern includes a pair of first side surfaces opposed to each other in an orthogonal direction orthogonal to a laminating direction of the green sheet. At the step of laminating a plurality of green sheets, a depression is formed on at least one of the pair of first side surfaces.

Claims (8)

1. A method of manufacturing a laminated coil component provided with a laminate obtained by laminating a coil conductor forming a spiral coil and an insulator layer, the method comprising steps of:

before lamination:

providing a green sheet configured to become the insulator layer; and

applying a conductive paste onto the green sheet to provide a conductor pattern having a trapezoidal cross-section and configured to become the coil conductor such that an aspect ratio of the conductor pattern is not smaller than 0.5 and smaller than 1.0 or not smaller than 0.7 and smaller than 1.1, where the aspect ratio is of a maximum height and a maximum width of the cross-section of the conductor pattern; and

laminating a plurality of the green sheets provided with the conductor pattern, such that after lamination, the aspect ratio of the conductor pattern is smaller than the aspect ratio of the conductor pattern before lamination and the conductor pattern no longer has the trapezoidal cross-section.

2. The method of manufacturing a laminated coil component according to claim 1 ,

wherein the conductor pattern includes a first side surface brought into contact with the green sheet at the step of providing the conductor pattern and a second side surface opposing to the first side surface, and

after the step of laminating the plurality of the green sheets, the first side surface is flatter than the second side surface.

Priority Claims (1)
JP JP2016-197143 · Oct 5, 2016 · national
Continuity (2)
Division 15725129 · Oct 4, 2017
Related Publication 20200234877A1 · Jul 23, 2020