IP Library › Granted Patent US 11,130,705
Granted Patent B2
US 11,130,705 · App. 16/565,899 · Granted Sep 28, 2021

Glass-based articles with improved fracture resistance

Inventors: Xiaoju Guo (Painted Post, NY); Jennifer Lynn Hunt (Corning, NY); Peter Joseph Lezzi (Corning, NY); Rostislav Vatchev Roussev (Painted Post, NY); Charlene Marie Smith (Corning, NY); Ross Johnson Stewart (Corning, NY)
Assignee: CORNING INCORPORATED
C03C21/002C03C3/087H05K7/14
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Quick Facts
Patent No.
US 11,130,705
App. No.
16/565,899
Filed
Sep 10, 2019
Granted
Sep 28, 2021
Kind
B2
Art Unit
1784
USPC
428/410
Abstract

Glass-based articles are provided that exhibit improved fracture resistance. The relationships between properties attributable to the glass composition and stress profile of the glass-based articles are provided that indicate improved fracture resistance.

Claims (150)

1. A glass-based article, comprising:

a first surface;

a second surface; and

a stress profile having a first compressive region extending from a first surface to a first depth of compression DOC 1 , a second compressive region extending from a second surface to a second depth of compression DOC 2 , and a tensile region extending from DOC 1 to DOC 2 ,

wherein the tensile region has a tensile stress factor K T greater than or equal to 1.31 MPa·√(m) and less than 1.8·K IC , wherein K IC is the fracture toughness of a glass-based substrate having the same composition as the center of the glass-based article.

2. The glass-based article of claim 1 , wherein K T is greater than or equal to 1.41 MPa·√(m).

3. The glass-based article of claim 1 , wherein K T is less than or equal to 1.781·√K IC .

4. The glass-based article of claim 1 , wherein K IC is greater than or equal to 1.3 MPa·√(m).

5. The glass-based article of claim 1 , wherein DOC 1 =DOC 2 , as measured from the first and second surfaces, respectively.

6. The glass-based article of claim 1 , wherein the glass-based article is non-frangible.

7. A consumer electronic product, comprising:

a housing comprising a front surface, a back surface and side surfaces;

electrical components at least partially within the housing, the electrical components comprising at least a controller, a memory, and a display, the display at or adjacent the front surface of the housing; and

a cover substrate disposed over the display,

wherein a portion of at least one of the housing or the cover substrate comprises the glass-based article of claim 1 .

8. A glass-based article:

a surface; and

a stress profile having a compressive region extending from a surface to a depth of compression DOC, and a tensile region,

wherein the tensile region has a tensile stress factor K T greater than or equal to 1.31 MPa·√(m) and less than or equal to K limit T , where K limit T is defined by:

K

T

limit

=

1.716

·

K

IC

⁢

1

+

2.263

⁢

⁢

DOC

t

wherein K IC is the fracture toughness of a glass-based substrate having the same composition as the center of the glass-based article, and t is the thickness of the glass-based article.

9. The glass-based article of claim 8 , wherein K T is greater than or equal to 1.41 MPa·√(m).

10. The glass-based article of claim 8 , wherein

DOC

t

is greater than 0.12.

11. The glass-based article of claim 8 , wherein K IC is greater than or equal to 0.67 MPa·√(m).

12. The glass-based article of claim 8 , wherein the glass-based article is non-frangible.

13. A consumer electronic product, comprising:

a housing comprising a front surface, a back surface and side surfaces;

electrical components at least partially within the housing, the electrical components comprising at least a controller, a memory, and a display, the display at or adjacent the front surface of the housing; and

a cover substrate disposed over the display,

wherein a portion of at least one of the housing or the cover substrate comprises the glass-based article of claim 8 .

14. A glass-based article, comprising:

a first surface;

a second surface; and

a stress profile having a first compressive region extending from a first surface to a first depth of compression DOC 1 , a second compressive region extending from a second surface to a second depth of compression DOC 2 , and a tensile region extending from DOC 1 to DOC 2 ,

wherein the tensile region has a tensile stress factor KT greater than or equal to 1.31 MPa·√(m) and less than or equal to K limit T , where K limit t is defined by:

K

T

limit

=

2.504

·

K

IC

⁢

1

-

0.531

⁢

DOC

1

-

DOC

2

t

wherein K IC is the fracture toughness of a glass-based substrate having the same composition as the center of the glass-based article, t is the thickness of the glass-based article, and the DOC 1 and the DOC 2 are measured from the first surface.

15. The glass-based article of claim 14 , wherein K T is greater than or equal to 1.41 MPa·√(m).

16. The glass-based article of claim 14 , wherein K T is less than or equal to 0.95·K limit T .

17. The glass-based article of claim 14 , wherein K IC is greater than or equal to 0.67 MPa·√(m).

18. The glass-based article of claim 14 , wherein DOC 1 =t-DOC 2 .

19. The glass-based article of claim 14 , wherein the glass-based article is non-frangible.

20. A consumer electronic product, comprising:

a housing comprising a front surface, a back surface and side surfaces;

electrical components at least partially within the housing, the electrical components comprising at least a controller, a memory, and a display, the display at or adjacent the front surface of the housing; and

a cover substrate disposed over the display,

wherein a portion of at least one of the housing or the cover substrate comprises the glass-based article of claim 14 .

21. A glass-based article, comprising:

a surface; and

a stress profile having a compressive region extending from a surface to a depth of compression DOC, and a tensile region,

wherein the compressive region has a compressive-stress factor K CS , the tensile region has a tensile stress factor K T greater than or equal to 1.31 MPa·√(m), and:

K

T

2

K

I

⁢

⁢

C

2

+

1

28.5

⁢

K

C

⁢

⁢

S

2

K

I

⁢

⁢

C

2

≤

4.45

wherein K IC is the fracture toughness of a glass-based substrate having the same composition as the center of the glass-based article.

22. The glass-based article of claim 21 , wherein:

K

T

2

K

I

⁢

⁢

C

2

+

1

28.5

⁢

K

C

2

K

I

⁢

⁢

C

2

≤

4.1

.

23. The glass-based article of claim 21 , wherein K T is greater than or equal to 1.41 MPa·√(m).

24. The glass-based article of claim 21 , wherein the glass-based article is non-frangible.

25. A consumer electronic product, comprising:

a housing comprising a front surface, a back surface and side surfaces;

electrical components at least partially within the housing, the electrical components comprising at least a controller, a memory, and a display, the display at or adjacent the front surface of the housing; and

a cover substrate disposed over the display,

wherein a portion of at least one of the housing or the cover substrate comprises the glass-based article of claim 21 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2019
From: GUO, XIAOJU; HUNT, JENNIFER LYNN; LEZZI, PETER JOSEPH; ROUSSEV, ROSTISLAV VATCHEV; SMITH, CHARLENE MARIE; STEWART, ROSS JOHNSON
To: CORNING INCORPORATED
Reel/Frame 051242/0791 →
Continuity (2)
Provisional Application 62729735 · Sep 11, 2018
Related Publication 20200079689A1 · Mar 12, 2020