Electronic releasing mechanism
A releasable tool using an electronic motor to drive a differential to engage or release a quick change sub that may be coupled to additional downhole tools, such as a perforating gun string.
1. An apparatus for joining and releasing downhole tools comprising: a first cylindrical housing having a motor coupled to a driveshaft having a distal end coupled to a pinion gear, the driveshaft being partially contained in a driveshaft housing located within the first cylindrical housing;
a second cylindrical housing having a pair of gears on a common axis, perpendicular to a center axis of the second cylindrical housing, and coupled to the pinion gear; an electrically insulating cylindrical sleeve surrounding a portion of the driveshaft, the electrically insulating cylindrical sleeve having a slot containing a protrusion of an electrically conductive cylindrical sleeve, wherein the electrically conductive protrusion corresponds to a predetermined rotational position of the driveshaft; and
at least one spring mounted to the driveshaft housing and frictionally engaging to an outer surface of the electrically insulating cylindrical sleeve or an outer surface of the electrically conductive cylindrical sleeve, wherein an electrical circuit is open when the at least one spring contacts the insulating majority portion of the electrically insulating cylinder sleeve and then closes when the at least one spring contacts the electrically conductive of the cylinder sleeve.
2. The apparatus of claim 1 wherein the at least one spring is a plurality of springs.
3. The apparatus of claim 1 wherein the at least one spring is electrically conductive.
4. The apparatus of claim 1 wherein each of the gears an inner surface facing the center axis of the second cylindrical housing, the inner surface having gear teeth on the majority portion of a first half of the inner surface and having a spiral slot on the majority portion of a second half of the inner surface.
5. The apparatus of claim 4 further wherein the spiral slots in the pair of gears are designed to engage or release a fishing neck by rotating in opposite directions in response to the rotation of the pinion gear on the distal end of the driveshaft.
6. The apparatus of claim 1 comprising a plurality of bearings within the driveshaft housing with the driveshaft located therethrough.
7. The apparatus of claim 1 further comprising a wire connector coupled to and offset from the center axis of the second cylindrical housing.
8. The apparatus of claim 1 wherein the first cylindrical housing and second cylindrical housing are electrically conductive and are electrically grounded.
9. The apparatus of claim 1 wherein an electrical signal is passed through the driveshaft.
10. The apparatus of claim 1 wherein an inner surface of the cylindrical sleeve is electrically conductive.
11. A release tool for use in tool strings in oil wells comprising:
a drive unit including a motor coupled to a driveshaft, the driveshaft coupled to a gear differential, the gear differential having spiral slots engaged to a fishing neck, wherein a predetermined rotation of the motor causes the fishing neck to release from the release tool when the release tool is pulled uphole;
an electrically conductive tab on the driveshaft that in conjunction with a sensor, provides rotational position data of the driveshaft to an electronics module;
the sensor adapted to detect the position of the driveshaft at both extremities of its axial movement.
12. The apparatus of claim 11 wherein the sensor is at least one spring.
13. The apparatus of claim 12 wherein the at least one spring is electrically conductive.
14. The apparatus of claim 13 wherein as the driveshaft rotates the contact between the spring and the electrically conductive tab closes a circuit.
15. The apparatus of claim 11 wherein the gear differential includes two gears each having an inner surface facing a center axis of the drive unit, the inner surface having gear teeth on the majority portion of a first half of the inner surface and having the spiral slot on the majority portion of a second half of the inner surface.
16. The apparatus of claim 15 wherein the spiral slots in the pair of gears are designed to engage or release the fishing neck by rotating in opposite directions in response to the rotation of a pinion gear on the distal end of the driveshaft.
17. The apparatus of claim 11 comprising a pinion gear coupling the driveshaft to the gear differential.
18. The apparatus of claim 11 further comprising a wire connector coupled to and offset from a center of the drive unit.