IP Library › Granted Patent US 11,142,673
Granted Patent B2
US 11,142,673 · App. 16/459,044 · Granted Oct 12, 2021

Abrasive particles having complex shapes and methods of forming same

Inventors: Doruk O. Yener (Bedford, MA); Jennifer H. Czerepinski (Framingham, MA); Sujatha K. Iyengar (Northborough, MA); Michael D. Kavanaugh (North Grafton, MA); Alan J. Brandes (Rutland, MA); Christopher Arcona (Northborough, MA); Ralph Bauer (Niagara Falls, CA); Yves Boussant-Roux (Avignon, FR); Tracy H. Panzarella (Norwood, MA)
Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.
C09K3/1418B01J2/26C01F7/442C09K3/1409C09K3/1427Y10T428/2982
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Quick Facts
Patent No.
US 11,142,673
App. No.
16/459,044
Granted
Oct 12, 2021
Kind
B2
Abstract

An abrasive grain is disclosed and may include a body. The body may define a length (l), a height (h), and a width (w). In a particular aspect, the length is greater than or equal to the height and the height is greater than or equal to the width. Further, in a particular aspect, the body may include a primary aspect ratio defined by the ratio of length:height of at least about 2:1. The body may also include an upright orientation probability of at least about 50%.

Claims (12)

1. A shaped abrasive particle comprising:

an elongated body having a length defining the longest dimension of the elongated body, a width, and a height;

wherein the length is greater than the width and the length is greater than the height;

wherein the elongated body comprises a first end face, a second end face, and a side surface extending between the first end face and the second end face;

wherein the body comprises a twist along a longitudinal axis defining the length of the elongated body; and

wherein the body comprises a polycrystalline material including diamond.

2. The shaped abrasive particle of claim 1 , wherein the twist angle is at least about 2 degrees.

3. The shaped abrasive particle of claim 1 , wherein the shaped abrasive particle is part of a fixed abrasive article.

4. The shaped abrasive particle of claim 1 , wherein the body comprises diamond and an oxide material.

5. The shaped abrasive particle of claim 1 , wherein the first end face and second end face have a polygonal shape.

6. The shaped abrasive particle of claim 5 , wherein the polygonal shape is selected from the group consisting of a triangle, a rectangle, a quadrilateral, a pentagon, a hexagon, a heptagon, an octagon, a nonagon, a decagon, and a combination thereof.

7. The shaped abrasive particle of claim 1 , wherein the body is overlying a backing and comprises an upright orientation probability of at least about 50%.

Continuity (8)
Continuation 15962838 · Apr 25, 2018
Continuation 15681796 · Aug 21, 2017
Continuation 15402860 · Jan 10, 2017
Continuation 14964229 · Dec 9, 2015
Continuation 14201436 · Mar 7, 2014
Continuation 13738890 · Jan 10, 2013
Provisional Application 61584998 · Jan 10, 2012
Related Publication 20190338173A1 · Nov 7, 2019