IP Library Granted Patent US 11,148,128
Granted Patent B2
US 11,148,128 · App. 16/281,431 · Granted Oct 19, 2021

Honeycomb structure

Inventor: Hirotaka Yamamoto (Nagoya, JP)
Assignee: NGK Insulators, Ltd.
B01J35/04B01D46/247B01D46/2429B01D46/2474B01D53/9431B01J29/00B01J35/1076B01J37/0201B01J37/0236B01J37/08F01N3/281B01D46/249B01D46/24491B01D46/24492B01D2255/9155F01N2330/02
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Quick Facts
Patent No.
US 11,148,128
App. No.
16/281,431
Granted
Oct 19, 2021
Kind
B2
Abstract

A honeycomb structure, including: a pillar-shaped honeycomb structure body having a first end face and a second end face and including a porous partition wall disposed so as to surround a plurality of cells, the plurality of cells extending from the first end face to the second end face and serving as a through channel of fluid, wherein the partition wall has a porosity of 45 to 65%, the partition wall has an average pore diameter of 15 to 25 μm, and the partition wall has a cumulative pore volume, which is measured by mercury intrusion porosimetry, such that a pore volume ratio of pores having pore diameters of 10 μm or less relative to the overall pore volume of the partition wall is 10% or less, and a pore volume ratio of pores having pore diameters of 40 μm or more is 10% or less.

Claims (9)

1. A honeycomb structure, comprising: a pillar-shaped honeycomb structure body having a first end face and a second end face and including a porous partition wall disposed so as to surround a plurality of cells, the plurality of cells extending from the first end face to the second end face and serving as a through channel of fluid, wherein

the partition wall has a porosity of 45 to 65%,

the partition wall has an average pore diameter of 15 to 25 μm,

the partition wall has a cumulative pore volume, which is measured by mercury intrusion porosimetry, such that a pore volume ratio of pores having pore diameters of 10 μm or less relative to the overall pore volume of the partition wall is 10% or less, and a pore volume ratio of pores having pore diameters of 40 μm or more is 10% or less, and

wherein the honeycomb structure has a filling rate of catalyst of 80% or more, an increasing rate in pressure loss before and after loading with catalyst of 50% or less, and an isostatic strength of 0.7 MPa or more.

2. The honeycomb structure according to claim 1 , wherein the partition wall has a thickness of 0.089 to 0.203 mm.

3. The honeycomb structure according to claim 1 , wherein the honeycomb structure body has a cell density of 31 to 140 cells/cm 2 .

4. The honeycomb structure according to claim 1 , wherein the partition wall comprises at least one type of materials selected from the group consisting of silicon carbide, cordierite, silicon-silicon carbide composite material, cordierite-silicon carbide composite material, silicon nitride, mullite, alumina, and aluminum titanate.

5. The honeycomb structure according to claim 1 , further comprising catalysts to purify exhaust gas that are loaded inside of pores of the partition wall.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2019
From: YAMAMOTO, HIROTAKA
To: NGK INSULATORS, LTD.
Reel/Frame 048396/0430 →
Priority Claims (1)
JP JP2018-035467 · Feb 28, 2018 · national
Continuity (1)
Related Publication 20190262820A1 · Aug 29, 2019