IP Library Granted Patent US 11,149,396
Granted Patent B2
US 11,149,396 · App. 16/825,390 · Granted Oct 19, 2021

Deformation-compliant rigid inclusions with embedded structural reinforcements

Inventors: Brian Roblee Zuckerman (San Francisco, CA); Robert Eric Denman (Basehor, KS)
Assignee: Berkel & Company Contractors, Inc.
E02D5/30E02D3/054E02D3/08E02D3/12E02D5/38E21B33/14
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Quick Facts
Patent No.
US 11,149,396
App. No.
16/825,390
Granted
Oct 19, 2021
Kind
B2
Abstract

Soil inclusions ( 30 ) comprising an elongated, cured cementitious columnar body ( 72 ) are located within the soil ( 32 ) and include a tubular perforate structural reinforcement ( 56 a, 56 b ) embedded within the body ( 72 ), with portions of the body exuded through the perforations ( 57 ) of the structural reinforcement ( 56 a, 56 b ). The inclusions ( 30 ) are formed by driving a tubular mandrel ( 44 ) through vibratory means into the soil ( 32 ), with a flexible, tubular, perforate reinforcement ( 56 a, 56 b ) about the exterior surface of the mandrel ( 44 ). When the mandrel ( 44 ) is fully driven, it is withdrawn, and simultaneously cementitious material ( 70 ) is injected into the mandrel ( 44 ). The material ( 70 ) exudes through the perforations ( 57 ) to complete the inclusion ( 30 ), which is deformation compliant. The inclusions may be installed in vertical or non-vertical orientations.

Claims (26)

1. A soil inclusion comprising an elongated, cured cementitious columnar body located within the soil and including a tubular perforate structural reinforcement embedded within the body, with portions of the body exuded through perforations of the structural reinforcement, wherein said reinforcement is flexible with a thickness between 0.05 and 0.1 inches.

2. The inclusion of claim 1 , said reinforcement extending substantially the entire length of said body.

3. The inclusion of claim 1 , said reinforcement formed of composite material having glass or carbon fibers incorporated into synthetic resin material.

4. The inclusion of claim 1 , said reinforcement having an ultimate strain of between 0.01-0.015.

5. The inclusion of claim 1 , said body having a length of from about 10-50 feet.

6. The inclusion of claim 1 , said body being vertical or non-vertical in orientation.

7. The inclusion of claim 1 , wherein the perforations of said reinforcement have a size ranging from about 0.5-1 square inches.

8. A method of forming an inclusion, comprising the steps of:

driving a tubular mandrel into the soil, there being a flexible, tubular, perforate reinforcement about the exterior surface of said mandrel, with said reinforcement having a thickness in the range of 0.05-0.1 inches; and

withdrawing said mandrel from the soil, injecting flowable cementitious material into the mandrel during withdrawal thereof, and causing the cementitious material to form a columnar body, with portions of the body exuded through perforations of said reinforcements in order to embed the tubular reinforcement within the body.

9. The method of claim 8 , including the step of attaching a sacrificial shoe to the end of said mandrel prior to said driving step.

10. The method of claim 8 , including the step of securing the lower end of said reinforcement to said mandrel, prior to driving the mandrel into the soil.

11. The method of claim 8 , said reinforcement extending substantially the entire length of said body.

12. The method of claim 8 , said reinforcement formed of composite material having glass or carbon fibers incorporated into synthetic resin material.

13. The method of claim 8 , said reinforcement having an ultimate strain of between 0.01-0.015.

14. The method of claim 8 , said body having a length of from about 10-50 feet.

15. The method of claim 8 , said reinforcement being pre-formed as a tubular sleeve, including the step of applying said tubular sleeve over said mandrel prior to said driving step.

16. The method of claim 15 , including the step of severing said tubular sleeve prior to said driving step.

17. The method of claim 16 , including the step of securing the severed tubular sleeve to the lower end of said mandrel, prior to said driving step.

18. The method of claim 8 , including the step of installing said body in the soil at a vertical or non-vertical in orientation.

19. The method of claim 8 , wherein the perforate reinforcement is placed about the exterior surface of said mandrel by drawing the perforate reinforcement from a roll of the perforate reinforcement.

20. A method of forming an inclusion, comprising the steps of:

driving a tubular mandrel into the soil, there being a flexible, tubular, perforate reinforcement about the exterior surface of said mandrel;

withdrawing said mandrel from the soil, injecting flowable cementitious material into the mandrel during withdrawal thereof, and causing the cementitious material to form a columnar body, with portions of the body exuded through the perforations of said reinforcements in order to embed the tubular reinforcement within the body; and

wrapping said reinforcement about the exterior surface of said mandrel during said driving of the mandrel into the soil.

21. The method of claim 20 , including the step of severing said wrapped reinforcement after said mandrel is fully driven into the soil and said cementitious material has been injected.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 29, 2020
From: ZUCKERMAN, BRIAN ROBLEE; DENMAN, ROBERT ERIC
To: BERKEL & COMPANY CONTRACTORS, INC.
Reel/Frame 052788/0720 →
Continuity (2)
Provisional Application 62822221 · Mar 22, 2019
Related Publication 20200299917A1 · Sep 24, 2020
Cited By (1)
US 12,276,078