IP Library › Granted Patent US 11,152,153
Granted Patent B2
US 11,152,153 · App. 16/156,911 · Granted Oct 19, 2021

Multilayer ceramic electronic component with internal electrode including nickel powder and copper coating layer and method of manufacturing the same

Inventors: Kyoung Jin Cha (Suwon-si, KR); Jeong Ryeol Kim (Suwon-si, KR); Kyung Ryul Lee (Suwon-si, KR); Young Joon Oh (Suwon-si, KR); Hyo Min Kang (Suwon-si, KR); Jun Oh Kim (Suwon-si, KR)
Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.
H01G4/0085H01G4/30H01G4/2325
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Quick Facts
Patent No.
US 11,152,153
App. No.
16/156,911
Granted
Oct 19, 2021
Kind
B2
Abstract

A method of manufacturing a multilayer ceramic electronic component includes preparing a ceramic green sheet, forming an internal electrode pattern by coating a paste for an internal electrode including nickel (Ni) powder including a coating layer having a surface including copper (Cu) on the ceramic green sheet, forming a ceramic multilayer structure by stacking the ceramic green sheet with the internal electrode pattern formed thereon, and forming a body including a dielectric layer and an internal electrode by sintering the ceramic multilayer structure. The content of Cu is equal to or greater than 0.2 wt %, based on a total weight of the Ni powder.

Claims (25)

1. A method of manufacturing a multilayer ceramic electronic component, the method comprising:

preparing a ceramic green sheet;

forming an internal electrode pattern by coating a paste for an internal electrode on the ceramic green sheet, the paste including nickel (Ni) powder and a coating layer formed on a surface of the Ni powder;

forming a ceramic multilayer structure by stacking the ceramic green sheet with the internal electrode pattern formed thereon; and

forming a body including a dielectric layer and an internal electrode by sintering the ceramic multilayer structure,

wherein the coating layer includes copper (Cu) and a content of Cu is equal to or greater than 0.2 wt %, based on a total weight of the Ni powder, and

wherein the content of Cu is less than or equal to 1.5 wt %, based on the total weight of the Ni powder.

2. The method of claim 1 , wherein the ceramic green sheet has a thickness equal to or less than 0.6 μm and the internal electrode pattern has a thickness equal to or less than 0.5 μm.

3. The method of claim 1 , wherein the coating layer further includes at least one selected from the group consisting of tungsten (W), molybdenum (Mo), chromium (Cr), and cobalt (Co).

4. The method of claim 1 , wherein the coating layer further includes tin (Sn).

5. The method of claim 1 , wherein the coating layer is formed using an atomic layer deposition (ALD) process.

6. The method of claim 1 , wherein the Ni powder further includes an alloy of at least one selected from the group consisting of tungsten (W), molybdenum (Mo), chromium (Cr), and cobalt (Co).

7. The method of claim 1 , wherein the Ni powder further includes an alloy of tin (Sn).

8. The method of claim 1 , wherein the Ni powder further includes sulfur (S) in a content of 300 ppm or less, based on a content of the Ni powder.

9. The method of claim 1 , wherein the body has a length equal to or less than 0.4 mm and a width equal to or less than 0.2 mm.

10. The method of claim 1 , wherein the Ni powder further includes an alloy of at least one selected from the group consisting of copper (Cu), silver (Ag), palladium (Pd), platinum (Pt), rhodium (Rh), iridium (Ir), and ruthenium (Ru).

11. A multilayer ceramic electronic component comprising a ceramic body including a dielectric layer and an internal electrode; and an external electrode disposed on the ceramic body, wherein the internal electrode includes nickel (Ni) and copper (Cu), the ceramic body being manufactured by a method comprising:

preparing a ceramic green sheet;

forming an internal electrode pattern by coating a paste for the internal electrode on the ceramic green sheet, the paste including nickel (Ni) powder and a coating layer formed on a surface of the Ni powder;

forming a ceramic multilayer structure by stacking the ceramic green sheet with the internal electrode pattern formed thereon; and

forming the ceramic body including the dielectric layer and the internal electrode by sintering the ceramic multilayer structure,

wherein the coating layer includes copper (Cu) and a content of Cu is equal to or greater than 0.2 wt %, based on a total weight of the Ni powder, and

wherein the content of Cu is less than or equal to 1.5 wt %, based on the total weight of the Ni powder.

12. The multilayer ceramic electronic component of claim 11 , wherein the dielectric layer has a thickness equal to or less than 0.4 μm and the internal electrode has a thickness equal to or less than 0.4 μm.

13. The multilayer ceramic electronic component of claim 11 , wherein C≥85%, where C is a ratio of a length of a portion on which an internal electrode is actually formed to an entire length of the internal electrode.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 11, 2018
From: CHA, KYOUNG JIN; KIM, JEONG RYEOL; LEE, KYUNG RYUL; OH, YOUNG JOON; KANG, HYO MIN; KIM, JUN OH
To: SAMSUNG ELECTRO-MECHANICS CO., LTD.
Reel/Frame 047130/0917 →
Priority Claims (1)
KR 10-2018-0095498 · Aug 16, 2018 · national
Continuity (1)
Related Publication 20200058442A1 · Feb 20, 2020