IP Library › Granted Patent US 11,154,816
Granted Patent B2
US 11,154,816 · App. 16/426,078 · Granted Oct 26, 2021

Palladium oxide supported on spinels for NOx storage

Inventors: Torin C. Peck (Ann Arbor, MI); Krishna Gunugunuri (Canton, MI); Charles Alexander Roberts (Farmington Hills, MI)
Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
B01D53/9481B01D53/9418B01D53/9445B01J23/892B01J37/0201B01J37/08F01N3/0814F01N3/0842F01N3/2066B01D2255/1023B01D2255/91F01N2250/12F01N2570/14
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,154,816
App. No.
16/426,078
Granted
Oct 26, 2021
Kind
B2
Abstract

Passive NO x adsorption (PNA) compositions have a formula Pd—NiFe 2 O 4 wherein Pd represents a palladium component, such as palladium oxide, that is adsorbed on surfaces of the nickel ferrite. Such compositions can be synthesized by wet impregnation of nickel ferrite with a palladium salt, and exhibit efficient NO x adsorption at low temperature, with NO x desorption occurring predominantly at high temperature. Two-stage NO x abatement catalysts, effective under engine cold start conditions, include a PNA composition upstream from an NO x conversion catalyst.

Claims (22)

1. A NO x storage component for a two-stage NO x abatement device for removal of NO x from engine exhaust during a cold start, the NO x storage component comprising a passive NO x adsorption (PNA) composition comprising:

a nickel ferrite (NiFe 2 O 4 ) substrate; and

a palladium component adsorbed on surfaces of the nickel ferrite substrate;

wherein, during an engine cold start, NO x is retained in the NO x storage component until the exhaust gas and the abatement device have warmed in excess of 200° C.

2. The NO x storage component as recited in claim 1 , wherein the palladium component comprises a palladium oxide.

3. The NO x storage component as recited in claim 1 , wherein the palladium component comprises palladium (II) oxide.

4. The NO x storage component as recited in claim 1 , wherein palladium is present at a weight percentage of from about 0.1 to about 3 wt. %.

5. The NO x storage component as recited in claim 1 , wherein palladium is present at a weight percentage of from about 0.1 to about 1.5 wt. %.

6. The NO x storage component as recited in claim 1 , wherein palladium is present at a weight percentage of from about 0.5 to about 1 wt. %.

7. A method of synthesizing a PNA composition, the method comprising:

performing wet impregnation of nickel ferrite with a palladium salt solution having a volatile or combustible anion, to produce an impregnated composition; and

calcining the impregnated composition in an oxidative atmosphere to produce the PNA composition.

8. The method as recited in claim 7 , wherein palladium in the palladium salt solution is present, relative to nickel ferrite, at a weight percentage of from about 0.1 to about 3 wt. %.

9. The method as recited in claim 7 , wherein palladium in the palladium salt solution is present, relative to nickel ferrite, at a weight percentage of from about 0.1 to about 1.5 wt. %.

10. The method as recited in claim 7 , wherein palladium in the palladium salt solution is present, relative to nickel ferrite, at a weight percentage of from about 0.5 to about 1 wt. %.

11. The method as recited in claim 7 , wherein the palladium salt solution comprises palladium (II) acetylacetonate.

12. A passive NO x adsorption (PNA) composition comprising:

a nickel ferrite (NiFe 2 O 4 ) substrate; and

palladium oxide adsorbed on surfaces of the nickel ferrite substrate.

13. The PNA composition as recited in claim 12 , wherein palladium is present at a weight percentage of from about 0.1 to about 3 wt. %.

14. The PNA composition as recited in claim 12 , wherein palladium is present at a weight percentage of from about 0.1 to about 1.5 wt. %.

15. The PNA composition as recited in claim 12 , wherein palladium is present at a weight percentage of from about 0.5 to about 1 wt. %.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2021
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 057933/0966 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 18, 2019
From: PECK, TORIN C.; GUNUGUNURI, KRISHNA; ROBERTS, CHARLES ALEXANDER
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 049497/0494 →
Continuity (1)
Related Publication 20200376433A1 · Dec 3, 2020