IP Library › Granted Patent US 11,158,543
Granted Patent B2
US 11,158,543 · App. 16/506,339 · Granted Oct 26, 2021

Silicide formation for source/drain contact in a vertical transport field-effect transistor

Inventors: Heng Wu (Guilderland, NY); Su Chen Fan (Cohoes, NY); Ruilong Xie (Niskayuna, NY); Huai Huang (Saratoga, NY)
Assignee: International Business Machines Corporation
H01L21/823814H01L21/26513H01L21/28518H01L21/324H01L21/823871H01L21/823885H01L27/092H01L29/0847H01L29/45H01L29/665H01L29/66545H01L29/66666H01L29/7827H01L29/7848
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Quick Facts
Patent No.
US 11,158,543
App. No.
16/506,339
Granted
Oct 26, 2021
Kind
B2
Abstract

A method for manufacturing a semiconductor device includes forming a first vertical transistor structure in a first device region on a substrate, and forming a second vertical transistor structure in a second device region on the substrate. The first vertical transistor structure includes a first plurality of fins, and the second vertical transistor structure includes a second plurality of fins. A plurality of first source/drain regions are grown from upper portions of the first plurality of fins, and a contact liner layer is formed on the first source/drain regions. The method further includes forming a plurality of first silicide portions from the contact liner layer on the first source/drain regions, and forming a plurality of second silicide portions on a plurality of second source/drain regions extending from upper portions of the second plurality of fins. The second silicide portions have a different composition than the first silicide portions.

Claims (56)

1. A method for manufacturing a semiconductor device, comprising:

forming a first vertical transistor structure in a first device region on a substrate, wherein the first vertical transistor structure comprises a first plurality of fins and a plurality of dummy source/drain regions on upper portions of the first plurality of fins;

forming a second vertical transistor structure in a second device region on the substrate, wherein the second vertical transistor structure comprises a second plurality of fins and a plurality of second source/drain regions extending from upper portions of the second plurality of fins;

forming at least one dielectric layer over the first and second vertical transistor structures;

removing a portion of the at least one dielectric layer over the first vertical transistor structure to form an opening exposing the plurality of dummy source/drain regions;

removing the plurality of dummy source/drain regions from the upper portions of the first plurality of fins via the opening to expose the upper portions of the first plurality of fins;

growing a plurality of first source/drain regions from the upper portions of the first plurality of fins;

forming a contact liner layer on the plurality of first source/drain regions;

forming a plurality of first silicide portions from the contact liner layer on the plurality of first source/drain regions;

removing another portion of the at least one dielectric layer over the second vertical transistor structure to form another opening exposing the plurality of second source/drain regions; and

forming a plurality of second silicide portions on the plurality of second source/drain regions;

wherein the plurality of second silicide portions have a different composition than the plurality of first silicide portions; and

wherein a dummy source/drain region of the plurality of dummy source/drain regions comprises an amorphous silicon layer on a dielectric layer.

2. The method according to claim 1 , wherein the plurality of first silicide portions are formed in a different silicidation step than the plurality of second silicide portions.

3. The method according to claim 1 , further comprising:

forming an additional contact liner layer on the plurality of second source/drain regions, wherein the plurality of second silicide portions are formed from the additional contact liner layer.

4. The method according to claim 3 , wherein the contact liner layer and the additional contact liner layer comprise different materials.

5. The method according to claim 1 , further comprising forming an additional contact liner layer on the plurality of first silicide portions.

6. The method according to claim 5 , wherein the contact liner layer and the additional contact liner layer comprise different materials.

7. A method for manufacturing a semiconductor device, comprising:

forming a first vertical transistor structure in a first device region on a substrate, wherein the first vertical transistor structure comprises a first plurality of fins and a plurality of dummy source/drain regions on upper portions of the first plurality of fins;

forming a second vertical transistor structure in a second device region on the substrate, wherein the second vertical transistor structure comprises a second plurality of fins and a plurality of second source/drain regions extending from upper portions of the second plurality of fins;

forming at least one dielectric layer over the first and second vertical transistor structures;

removing a portion of the at least one dielectric layer over the first vertical transistor structure to form an opening exposing the plurality of dummy source/drain regions;

removing the plurality of dummy source/drain regions from the upper portions of the first plurality of fins via the opening to expose the upper portions of the first plurality of fins;

growing a plurality of first source/drain regions from the upper portions of the first plurality of fins;

forming a contact liner layer on the plurality of first source/drain regions;

forming a plurality of first silicide portions from the contact liner layer on the plurality of first source/drain regions;

removing another portion of the at least one dielectric layer over the second vertical transistor structure to form another opening exposing the plurality of second source/drain regions;

forming a plurality of second silicide portions on the plurality of second source/drain regions;

performing an ion implantation on the exposed upper portions of the first plurality of fins;

wherein the plurality of second silicide portions have a different composition than the plurality of first silicide portions;

wherein the growing of the plurality of first source/drain regions is performed after the ion implantation;

wherein the contact liner layer is formed in the opening, and the plurality of first silicide portions are located at a bottom of the opening; and

wherein the contact liner layer is further formed on a top surface of the at least one dielectric layer adjacent the opening;

forming an organic planarization layer on the contact liner layer in the opening; and

removing the contact liner layer from the top surface of the at least one dielectric layer.

8. The method according to claim 1 , wherein the first and second device regions respectively comprise n-type and p-type transistor regions.

9. A method for manufacturing a semiconductor device, comprising:

forming a first vertical transistor structure in a first device region on a substrate, wherein the first vertical transistor structure comprises a first plurality of fins;

forming a second vertical transistor structure in a second device region on the substrate, wherein the second vertical transistor structure comprises a second plurality of fins;

growing a plurality of first source/drain regions from upper portions of the first plurality of fins;

forming a contact liner layer on the plurality of first source/drain regions;

forming a plurality of first silicide portions from the contact liner layer on the plurality of first source/drain regions;

forming a plurality of second silicide portions on a plurality of second source/drain regions extending from upper portions of the second plurality of fins;

wherein the plurality of second silicide portions have a different composition than the plurality of first silicide portions;

wherein the forming of the contact liner layer comprises:

forming at least one dielectric layer over the first and second vertical transistor structures;

removing a portion of the at least one dielectric layer over the first vertical transistor structure to form an opening; and

exposing upper portions of the first plurality of fins through the opening;

wherein the contact liner layer is formed in the opening, and the plurality of first silicide portions are located at a bottom of the opening;

wherein the contact liner layer is further formed on a top surface of the at least one dielectric layer adjacent the opening;

forming an organic planarization layer on the contact liner layer in the opening; and

removing the contact liner layer from the top surface of the at least one dielectric layer.

10. The method according to claim 9 , further comprising performing an ion implantation on the exposed upper portions of the first plurality of fins.

11. The method according to claim 10 , wherein the growing of the plurality of first source/drain regions is performed after the ion implantation.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 9, 2019
From: WU, HENG; FAN, SU CHEN; XIE, RUILONG; HUANG, HUAI
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 049702/0055 →
Continuity (1)
Related Publication 20210013108A1 · Jan 14, 2021
Cited By (1)
US 12,635,218