IP Library › Granted Patent US 11,161,692
Granted Patent B2
US 11,161,692 · App. 16/496,232 · Granted Nov 2, 2021

Method and system for generating RFID labels using RFID encoder attachment

Inventor: Eric Pun Casavant (El Segundo, CA)
Assignee: FLEXSTR8, INC.
B65G1/1373B41J3/4075B65G2203/046
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Quick Facts
Patent No.
US 11,161,692
App. No.
16/496,232
Granted
Nov 2, 2021
Kind
B2
Abstract

The present disclosure provides a system and method for generating RFID labels using a non-RFID label printer and an easy-to-attach RFID encoder. The RFID encoder comprises an RFID controller coupled to a network, one or more antennas, a label detector, and an RFID reader. The RFID encoder can be packed into two or more encoder units that are clipped onto the front and back of the non-RFID label printer. The RFID controller receives a packet of reader settings and a packet (array) of encode data via the one or more antennas. As unprinted labels pass through the non-RFID label printer and the RFID encoder, the label detector senses tags of the unprinted labels, and triggers the RFID controller and the non-RFID label printer to encode RFIDs onto the tags.

Claims (67)

1. A computer-implemented method for generating RFID labels using a non-RFID label printer, comprising:

causing an RFID encoder to be armed, the RFID encoder attached to the non-RFID label printer, the RFID encoder comprising an RFID controller, one or more antennas, a label detector, and an RFID reader;

receiving, via the one or more antennas, reader settings, encode settings, and encode data;

sensing, using the label detector, a specific tag of unprinted labels;

encoding the specific tag with a corresponding RFID based upon the encode data;

determining that the encoding of the specific tag is not successful;

recording a tag index of the specific tag as bad; and

initiating a bad label process.

2. The computer-implemented method of claim 1 , wherein the RFID encoder further comprises a marker label detector, and a marker apparatus.

3. The computer-implemented method of claim 2 , wherein the marker apparatus is a hole punch apparatus.

4. The computer-implemented method of claim 2 , further comprising:

determining the tag index of the specific tag is bad;

causing the marker apparatus to be armed;

sensing the specific tag via the marker label detector; and

marking the specific tag using the marker apparatus.

5. The computer-implemented method of claim 1 , further comprising:

checking the encode data to determine a corresponding tag ID (TID) of a current tag sensed by the label detector;

retrieving a TID list based upon the current TID;

arming the RFID encoder; and

upon the RFID encoder being armed, sending print data to the non-RFID label printer to generate the RFID labels.

6. The computer-implemented method of claim 1 , wherein the RFID encoder is attached to the non-RFID label printer via one or more clips, the one or more clips configured to accommodate at least one physical feature of the non-RFID label printer.

7. The computer-implemented method of claim 6 , wherein the one or more clips are adapted to a rear feed lip of the non-RFID label printer, a front exit lip of the non-RFID label printer, and/or expansion ports of the non-RFID label printer.

8. The computer-implemented method of claim 1 , wherein the RFID encoder includes multiple RFID readers, the RFID readers embedded in a label unwinder or rewinder of the non-RFID label printer.

9. A system, comprising:

a processor; and

a computer-readable medium storing instructions that, when executed by the processor, cause the system to perform operations comprising:

causing an RFID encoder to be armed, the RFID encoder attached to a non-RFID label printer, the RFID encoder comprising an RFID controller, one or more antennas, a label detector, and an RFID reader;

receiving, via the one or more antennas, reader settings, encode settings, and encode data;

sensing, using the label detector, a specific tag of unprinted labels;

encoding the specific tag with a corresponding RFID based upon the encode data;

determining that the encoding of the specific tag is not successful;

recording a tag index of the specific tag as bad; and

initiating a bad label process.

10. The system of claim 9 , wherein the RFID encoder further comprises a marker label detector, and a marker apparatus.

11. The system of claim 10 , wherein the marker apparatus is a hole punch apparatus.

12. The system of claim 10 , wherein the computer-readable medium storing instructions that, when executed by the processor, further cause the system to perform operations comprising:

determining the tag index of the specific tag is bad;

causing the marker apparatus to be armed;

sensing the specific tag via the marker label detector; and

marking the specific tag using the marker apparatus.

13. The system of claim 9 , wherein the computer-readable medium storing instructions that, when executed by the processor, further cause the system to perform operations comprising:

checking the encode data to determine a corresponding tag ID (TID) of a current tag sensed by the label detector;

retrieving a TID list based upon the current TID;

arming the RFID encoder; and

upon the RFID encoder being armed, sending print data to the non-RFID label printer to generate the RFID labels.

14. The system of claim 9 , wherein the RFID encoder is attached to the non-RFID label printer via one or more clips, the one or more clips configured to accommodate at least one physical feature of the non-RFID label printer.

15. The system of claim 14 , wherein the one or more clips are adapted to a rear feed lip of the non-RFID label printer, a front exit lip of the non-RFID label printer, and/or expansion ports of the non-RFID label printer.

16. The system of claim 9 , wherein the RFID encoder includes multiple RFID readers, the RFID readers embedded in a label unwinder or rewinder of the non-RFID label printer.

17. A non-transitory computer-readable storage medium including instructions that, when executed by at least one processor of a system, cause the system to perform operations comprising:

causing an RFID encoder to be armed, the RFID encoder attached to a non-RFID label printer, the RFID encoder comprising an RFID controller, one or more antennas, a label detector, and an RFID reader;

receiving, via the one or more antennas, reader settings, encode settings, and encode data;

sensing, using the label detector, a specific tag of unprinted labels;

encoding the specific tag with a corresponding RFID based upon the encode data;

determining that the encoding of the specific tag is not successful;

recording a tag index of the specific tag as bad; and

initiating a bad label process.

18. The non-transitory computer-readable storage medium of claim 17 , wherein the RFID encoder further comprises a marker label detector, and a marker apparatus.

19. The non-transitory computer-readable storage medium of claim 18 , wherein the instructions, when executed by the at least one processor of the system, further cause the system to perform operations comprising:

determining the tag index of the specific tag is bad;

causing the marker apparatus to be armed;

sensing the specific tag via the marker label detector; and

marking the specific tag using the marker apparatus.

20. The non-transitory computer-readable storage medium of claim 17 , wherein the instructions, when executed by the at least one processor of the system, further cause the system to perform operations comprising:

checking the encode data to determine a corresponding tag ID (TID) of a current tag sensed by the label detector;

retrieving a TID list based upon the current TID;

arming the RFID encoder; and

upon the RFID encoder being armed, sending print data to the non-RFID label printer to generate the RFID labels.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2021
From: CASAVANT, ERIC PUN
To: FLEXSTR8, INC.
Reel/Frame 056991/0211 →
Continuity (2)
Provisional Application 62601396 · Mar 21, 2017
Related Publication 20200290807A1 · Sep 17, 2020