IP Library › Granted Patent US 11,162,785
Granted Patent B2
US 11,162,785 · App. 16/962,480 · Granted Nov 2, 2021

Assisted portable vehicle sensor calibration alignment

Inventors: Dan Newkirk (Owatonna, MN); Jeremy Harmer (Austin, MN); Robert Meitzler (Warren, MI)
Assignees: Bosch Automotive Service Solutions Inc.; Robert Bosch GmbH
G01B11/275
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Quick Facts
Patent No.
US 11,162,785
App. No.
16/962,480
Granted
Nov 2, 2021
Kind
B2
Abstract

The apparatus comprises a target structure ( 101 ) having a reflective surface ( 102 ) and a crossbar structure oriented parallel to an axel of the vehicle; a first reference structure ( 107 ) having a pass-through channel ( 108 ) and an aiming surface ( 109 ); a second reference structure ( 111 ) having a laser emitter ( 102 ). In the method the first reference structure is aligned with a midpoint of a side of the vehicle nearest to the target structure and the second reference structure with the laser emitter is aligned with a midpoint of a side of the vehicle furthest from the target structure with the laser emitter oriented toward the target structure. The emitted laser beam passes through the channel of the first reference structure and is reflected by the reflective surface. The relative angle and alignment of the target structure at the reflection position is adjusted such that the reflected beam is reflected onto a designated region of the aiming surface on the first structure. The laser measurement may be in the form of a line generator to provide visual aid to the user in alignment.

Claims (27)

1. A vehicle sensor calibration apparatus operable to calibrate a sensor of a vehicle, the calibration apparatus comprising:

a target structure having a reflective surface;

a crossbar structure operable to provide a reference to a datum line along which the target structure is positioned during sensor calibration;

a first reference structure having a pass-through channel and an aiming surface, the first reference structure operable to be aligned with a midpoint of a first side of the vehicle nearest to the datum line; and

a second reference structure having a laser emitter and operable to be aligned with a midpoint of a second side of the vehicle furthest from the datum line and opposite from the first side, with the laser emitter oriented toward the datum line such that the laser when emitted passes underneath the vehicle and through the pass-through channel.

2. The vehicle sensor calibration apparatus of claim 1 , wherein the target structure comprises a tripod structure and the reflective surface is disposed at least in part on the base of the tripod.

3. The vehicle sensor calibration apparatus of claim 1 , wherein the laser emitter is positionable to emit a laser beam underneath the body of the vehicle.

4. The vehicle sensor calibration apparatus of claim 3 , wherein the laser emitter is positionable to emit the laser beam through the pass-through channel of the first reference structure.

5. The vehicle sensor calibration apparatus of claim 4 , wherein when the laser emitter is positioned to emit the laser beam through the pass-through channel of the first reference structure the target structure is aligned to reflect the laser beam off the reflective surface onto the aiming surface of the first reference structure.

6. The vehicle calibration apparatus of claim 1 , wherein the laser emitter is a line generator.

7. The vehicle calibration apparatus of claim 1 , wherein the crossbar structure is operable to provide reference to the datum line in relation to a center point of a wheel of the vehicle.

8. The vehicle calibration apparatus of claim 7 , further comprising a third reference structure having a laser emitter operable to measure the center point of the wheel of the vehicle in relation to the crossbar structure.

9. The vehicle calibration apparatus of claim 1 , further comprising a vehicle dongle operable to connect to a diagnostic port of the vehicle and control the sensors of the vehicle during sensor calibration.

10. A method of aligning a target structure having a reflective surface in front of a vehicle having a sensor requiring calibration using the target structure, the method comprising:

placing the target structure on a datum line defined at a predetermined distance from an axle line of the vehicle;

placing a first reference structure having a pass-through channel and an aiming surface in a position at a midpoint of a first side of the vehicle nearest to the datum line;

placing a second reference structure having a laser emitter in a position at a midpoint of a second side of the vehicle furthest from the datum line and opposite the first side, the second reference structure oriented with the laser emitter aimed toward the first reference structure;

emitting an emitted laser beam from the laser emitter of the second reference structure underneath the vehicle and through the pass-through channel of the first reference structure;

positioning the target structure at a reflection position on the datum line wherein the emitted laser beam is reflected by the reflective surface resulting in a reflected beam; and

adjusting the relative angle and alignment of the target structure at the reflection position such that the reflected beam is reflected onto a designated region of the aiming surface on the first structure.

11. The method of claim 10 , wherein the axle line is defined by the rotation point of a wheel of the vehicle.

12. The method of claim 11 , wherein the axle line is defined by the rotation point of a front wheel of the vehicle.

13. The method of claim 11 , wherein the rotation point of the wheel of the vehicle is measured using a third reference structure utilizing a second laser emitter.

14. The method of claim 11 , wherein the rotation point of the wheel of the vehicle is further measured with respect to a crossbar structure having an articulated measurement member, the crossbar structure used to provide a reference to the datum line.

15. The method of claim 11 , wherein the rotation point of the wheel of the vehicle is measured using the laser emitter of the second reference structure.

16. The method of claim 15 , wherein the rotation point of the wheel of the vehicle is further measured using a crossbar structure having an articulated measurement member, the crossbar structure being used to provide a reference to the datum line.

17. The method of claim 10 , wherein the side of the vehicle nearest to the datum line is the front of the vehicle.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2021
From: NEWKIRK, DAN; HARMER, JEREMY; MEITZLER, ROBERT
To: BOSCH AUTOMOTIVE SERVICE SOLUTIONS INC.; ROBERT BOSCH GMBH
Reel/Frame 055663/0057 →
Continuity (2)
Provisional Application 62635193 · Feb 26, 2018
Related Publication 20210080253A1 · Mar 18, 2021