IP Library › Granted Patent US 11,167,990
Granted Patent B2
US 11,167,990 · App. 16/675,866 · Granted Nov 9, 2021

NASICON-type sodium cathode material

Inventors: Yan Wang (Brookline, MA); Dong-Hwa Seo (Burlington, MA); Jingyang Wang (Emeryville, CA); Gerbrand Ceder (Orinda, CA)
Assignees: SAMSUNG ELECTRONICS CO., LTD.; THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
C01B25/45H01B1/06H01M4/5825H01M10/054C01P2002/72C01P2002/85C01P2004/04C01P2006/40H01M2004/028
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Quick Facts
Patent No.
US 11,167,990
App. No.
16/675,866
Granted
Nov 9, 2021
Kind
B2
Abstract

A compound of Formula I: Na x Mn a M b (PO 4−δ ) 3   (I) wherein M is V, Nb, Ga, Cr, Ti, Zr, or a combination thereof, a is equal to or greater than 0.8 to equal to or less than 1.5, b is equal to or greater than 0.5 to equal to or less than 1.2, x is greater than 0 to equal to or less than 4, δ is equal to or greater than 0 to equal to or less than 1, and a sum of a and b is 2.

Claims (58)

1. A compound of Formula I:

Na x Mn a M b (PO 4−δ ) 3   (I)

wherein

M comprises Nb, Ga, Cr, Ti, or a combination thereof,

a is equal to or greater than 0.8 to equal to or less than 1.5,

b is equal to or greater than 0.5 to equal to or less than 1.2,

x is greater than 0 to equal to or less than 4,

δ is equal to or greater than 0 to equal to or less than 1, and

a sum of a and b is 2.

2. The compound of claim 1 , wherein M comprises Cr.

3. The compound of claim 2 , wherein M is Cr.

4. The compound of claim 1 , wherein x is 1≤x≤4.

5. The compound of claim 4 , wherein the compound of Formula I is Na x MnCr(PO 4 ) 3 .

6. The compound of claim 1 , wherein a crystal structure of the compound of Formula 1 comprises a PO 4 tetrahedron and a metal-centered oxygen octahedron.

7. The compound of claim 6 , wherein the PO 4 tetrahedron and the metal-centered oxygen octahedron share a corner.

8. The compound of claim 7 , wherein a metal of the metal-centered oxygen octahedron comprises Nb, Ga, Cr, Ti, or a combination thereof.

9. An electrode composition comprising:

the compound of claim 1 ; and

a conductive agent, a binder, or a combination thereof.

10. The electrode composition of claim 9 , wherein the compound of Formula I is Na x MnCr(PO 4 ) 3 .

11. A positive electrode comprising:

a current collector; and

the compound of claim 1 on the current collector.

12. The positive electrode of claim 11 , wherein the compound of Formula I is Na x MnCr(PO 4 ) 3 .

13. A sodium-ion battery comprising:

a positive electrode;

a negative electrode; and

an electrolyte between the positive electrode and the negative electrode, wherein the positive electrode comprises the compound of claim 1 .

14. The sodium-ion battery of claim 13 , wherein M is Cr.

15. A method of manufacturing a positive electrode, the method comprising:

disposing a composition comprising the compound of claim 1 on a current collector to manufacture the positive electrode.

16. A method of manufacturing a sodium-ion battery, the method comprising:

providing a positive electrode comprising the compound of claim 1 , a negative electrode, and separator;

disposing the separator between the positive electrode and the negative electrode; and

contacting the positive electrode and the negative electrode with the electrolyte between to manufacture the sodium ion battery.

17. A method of synthesizing a compound of Formula I, the method comprising:

providing a precursor comprising Na, a precursor comprising Mn, and a precursor comprising M, wherein the precursor comprising Na, the precursor comprising Mn, the precursor comprising M, or combination thereof, is a phosphate;

combining the precursor comprising Na, the precursor comprising Mn and the precursor comprising M to provide a mixture; and

thermally treating the mixture to synthesize the compound of Formula I

Na x Mn a M b (PO 4−δ ) 3   (I)

wherein

M comprises Nb, Ga, Cr, Ti, or a combination thereof,

a is equal to or greater than 0.8 to equal to or less than 1.5,

b is equal to or greater than 0.5 to equal to or less than 1.2,

x is greater than 0 to equal to or less than 4,

δ is equal to or greater than 0 to equal to or less than 1, and

a sum of a and b is 2.

18. The method of claim 17 , wherein the compound of Formula I is Na x MnCr(PO 4 ) 3 .

19. A compound of Formula I:

Na x Mn a M b (PO 4−δ ) 3   (I)

wherein

M comprises V, Nb, Ga, Cr, Ti, Zr, or a combination thereof,

a is greater than 1 to less than 1.3,

b is greater than 0.7 to less than 1,

x is greater than 0 to equal to or less than 4,

δ is equal to or greater than 0 to equal to or less than 1, and

a sum of a and b is 2.

20. The compound of claim 19 , wherein M comprises Cr.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE STREET ADDRESS OF THE ASSIGNEE ON THE PATENT ASSIGNMENT COVER SHEET FROM 111 FRANKLIN STREET TO 1111 FRANKLIN STREET PREVIOUSLY RECORDED ON REEL 050934 FRAME 0027. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT OF ASSIGNORS INTEREST. Recorded Nov 20, 2019
From: WANG, JINGYANG; CEDER, GERBRAND
To: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
Reel/Frame 051070/0473 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2019
From: WANG, JINGYANG; CEDER, GERBRAND
To: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
Reel/Frame 050934/0027 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2019
From: WANG, YAN; SEO, DONG-HWA
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 050934/0139 →
Continuity (2)
Provisional Application 62823544 · Mar 25, 2019
Related Publication 20200308000A1 · Oct 1, 2020