IP Library › Granted Patent US 11,168,236
Granted Patent B2
US 11,168,236 · App. 16/152,776 · Granted Nov 9, 2021

Acrylic pressure-sensitive adhesive composition and pressure-sensitive adhesive sheet

Inventors: Kenta Jozuka (Ibaraki, JP); Naoaki Higuchi (Ibaraki, JP); Kenji Furuta (Ibaraki, JP); Naohiro Kato (Ibaraki, JP); Yasushi Buzojima (Ibaraki, JP)
Assignee: NITTO DENKO CORPORATION
C09J133/08C08F220/18C09J7/385C09J11/08C09J133/00C09J133/10C09J133/12C09J2203/326C09J2433/00
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Quick Facts
Patent No.
US 11,168,236
App. No.
16/152,776
Granted
Nov 9, 2021
Kind
B2
Abstract

The present invention provides an acrylic PSA composition. The acrylic PSA composition comprises an acrylic polymer as its base polymer and at least one species selected among tackifier resins and (meth)acrylic oligomers. The acrylic polymer has a weight average molecular weight higher than 70×10 4 . The acrylic polymer has a dispersity (Mw/Mn) below 15.

Claims (31)

1. A pressure-sensitive adhesive sheet having an acrylic pressure-sensitive adhesive layer that comprises an acrylic polymer as its base polymer and at least a tackifier resin or a (meth)acrylic oligomer, wherein

the acrylic polymer is a polymer of a starting monomer mixture that comprises an alkyl (meth)acrylate in an amount of 85% by weight or higher, the alkyl (meth)acrylate is a compound represented by the formula (1)

CH 2 ═C(R 1 )COOR 2   (1)

wherein R 1 is a hydrogen atom or a methyl group, and R 2 is an acyclic alkyl group having 1 to 6 carbon atoms,

the acrylic polymer has a weight average molecular weight of 110×10 4 or higher,

the acrylic polymer has a dispersity (Mw/Mn) below 15,

the pressure-sensitive adhesive layer has a gel fraction of 40% by weight or higher, and

the pressure-sensitive adhesive layer has a storage modulus at 85° C., G′(85° C.), of 0.02 MPa or greater.

2. The pressure-sensitive adhesive sheet according to claim 1 , wherein

the pressure-sensitive adhesive layer has a storage modulus at 25° C., G′(25° C.), of 0.15 MPa or greater; and

the pressure-sensitive adhesive sheet satisfies at least one of the following features: having a 180° peel strength of 8 N/20 mm or greater when determined within one minute after press-bonded at 23° C. at a press-bonding load of 0.1 kg or a 180° peel strength of 8 N/20 mm or greater when determined within one minute after press-bonded at 40° C. at 0.05 MPa for 3 seconds.

3. The pressure-sensitive adhesive sheet according to claim 1 , wherein the acrylic polymer includes an acidic group-containing monomer copolymerized therein.

4. The pressure-sensitive adhesive sheet according to claim 3 , wherein the acidic group-containing monomer is acrylic acid.

5. The pressure-sensitive adhesive sheet according to claim 3 , wherein the acidic group-containing monomer has a copolymerization ratio below 10% by weight in the acrylic polymer.

6. The pressure-sensitive adhesive sheet according to claim 1 , wherein the acrylic polymer is crosslinked.

7. The pressure-sensitive adhesive sheet according to claim 1 , used for fixing parts in mobile electronics.

8. The pressure-sensitive adhesive sheet according to claim 1 , used for fixing a flexible printed circuit.

9. The pressure-sensitive adhesive sheet according to claim 1 , wherein the pressure-sensitive adhesive layer has a storage modulus at 85° C., G′(85° C.), of 0.03 MPa or greater.

10. The pressure-sensitive adhesive sheet according to claim 1 , wherein the pressure-sensitive adhesive layer has a storage modulus at 85° C., G′(85° C.), of 0.04 MPa or greater.

11. The pressure-sensitive adhesive sheet according to claim 1 , wherein the pressure-sensitive adhesive layer has a storage modulus at 85° C., G′(85° C.), of 0.05 MPa or greater.

12. The pressure-sensitive adhesive sheet according to claim 1 , wherein the pressure-sensitive adhesive layer has the gel fraction of 40% by weight or higher and 70% or lower.

13. The pressure-sensitive adhesive sheet according to claim 1 , wherein the pressure-sensitive adhesive layer comprises the (meth)acrylic oligomer, the (meth)acrylic oligomer has a weight average molecular weight of 1,000 or larger and smaller than 30,000, and the (meth)acrylic oligomer comprises, as a (meth)acrylate monomer, an alicyclic hydrocarbon group-containing (meth)acrylate in an amount higher than 50% by weight.

14. The pressure-sensitive adhesive sheet according to claim 1 , wherein

the pressure-sensitive adhesive sheet consists of the pressure-sensitive adhesive layer, or the pressure-sensitive adhesive sheet comprises a substrate to support the pressure-sensitive adhesive layer,

the substrate is a resin film, a foam film, paper, a fabric, a metal foil, or a composite thereof, and

the foam film is formed from a foam material selected from the group consisting of a polyester-based resin foam, a polyvinyl chloride-based resin foam, a vinyl acetate-based resin foam, a polyphenylene sulfide resin foam, an amide-based resin foam, a polyimide resin foam, a polyether ether ketone foam, a styrene-based resin foam, a urethane-based resin foam and a rubber-based resin foam.

15. The pressure-sensitive adhesive sheet according to claim 1 , wherein

the pressure-sensitive adhesive sheet consists of the pressure-sensitive adhesive layer, or the pressure-sensitive adhesive sheet comprises a substrate to support the pressure-sensitive adhesive layer,

the substrate is a resin film, a foam film, paper, a fabric, a metal foil, or a composite thereof,

the resin film is a polyester-based resin film, a polyvinylic resin film, a vinyl acetate-based resin film, a polyimide-based resin film, a polyamide-based resin film, a fluororesin film, cellophane, or a rubber-based film, and

the foam film is formed from a foam material selected from the group consisting of a polyester-based resin foam, a polyvinyl chloride-based resin foam, a vinyl acetate-based resin foam, a polyphenylene sulfide resin foam, an amide-based resin foam, a polyimide resin foam, a polyether ether ketone foam, a styrene-based resin foam, a urethane-based resin foam and a rubber-based resin foam.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 5, 2018
From: JOZUKA, KENTA; HIGUCHI, NAOAKI; FURUTA, KENJI; KATO, NAOHIRO; BUZOJIMA, YASUSHI
To: NITTO DENKO CORPORATION
Reel/Frame 047083/0792 →
Priority Claims (2)
JP JP2017-196393 · Oct 6, 2017 · national
JP JP2018-072641 · Apr 4, 2018 · national
Continuity (1)
Related Publication 20190106608A1 · Apr 11, 2019