IP Library › Granted Patent US 11,173,069
Granted Patent B2
US 11,173,069 · App. 16/471,844 · Granted Nov 16, 2021

Earplug with stem comprising a sleeve

Inventors: Caitlin E. Meree (St. Paul, MN); James P. Endle (New Richmond, WI); Joshua M. Fishman (Minneapolis, MN); Hannah L. Mathers (St. Paul, MN); Travis L. Potts (Woodbury, MN); Joseph D. Rule (Woodbury, MN); Richard J. Webb (St. Paul, MN); Caroline M. Ylitalo (Stillwater, MN)
Assignee: 3M Innovative Properties Company
A61F11/08
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Quick Facts
Patent No.
US 11,173,069
App. No.
16/471,844
Granted
Nov 16, 2021
Kind
B2
Abstract

A hearing-protective earplug ( 1 ) with a resilient polymeric foam body ( 10 ) and with a grippable stem ( 110 ) that includes a forward portion ( 111 ) with an annular sleeve ( 112 ) that at least partially defines an open-ended, front-facing cavity ( 114 ) within which a rearward portion ( 21 ) of the resilient polymeric foam body resides.

Claims (21)

1. A hearing-protective earplug, comprising:

a resilient polymeric foam body that comprises a first, forward portion that comprises an occlusive section, and a second, rearward portion that is integral with the first, forward portion,

and,

a grippable stem that is non-integrally connected to the resilient polymeric foam body and that comprises a forward portion and a rearward, grippable portion;

wherein at least the forward portion of the grippable stem comprises an annular sleeve that at least partially defines an open-ended, front-facing cavity,

wherein the second, rearward portion of the resilient polymeric foam body resides within the open-ended, front-facing cavity of the forward portion of the grippable stem;

and wherein at least the second, rearward portion of the resilient polymeric foam body does not comprise any open-ended, at least substantially rear-facing cavity or cavities.

2. The hearing-protective earplug of claim 1 wherein the open-ended, front-facing cavity is an open-ended, front facing elongated cavity front-facing, elongated cavity.

3. The hearing-protective earplug of claim 1 wherein at least the occlusive section of the resilient polymeric foam body is comprised of a slow-recovery organic polymeric foam material.

4. The hearing-protective earplug of claim 1 wherein the entirety of the resilient polymeric foam body is an organic polymeric foam material that is not a slow-recovery foam material.

5. The hearing-protective earplug of claim 1 wherein the first, forward portion of the resilient polymeric foam body exhibits a density that is from 95% to 105% of a density exhibited by the second, rearward portion of the resilient polymeric foam body.

6. The hearing-protective earplug of claim 1 wherein the second, rearward portion of the resilient polymeric foam body is compressed to a volumetric compression ratio from 0.6 to 0.2.

7. The hearing-protective earplug of claim 1 wherein the resilient polymeric foam body is comprised of a material selected from the group consisting of polyurethane foams, polyvinyl chloride foams, polyolefin foams, poly(lactic acid) foams, acrylic foams, and polysiloxane foams.

8. The hearing-protective earplug of claim 1 wherein the grippable stem is disconnectably connected to the resilient polymeric foam body.

9. The hearing-protective earplug of claim 1 wherein the grippable stem is connected to the resilient polymeric foam body at least in part by way of a friction fit between a radially outward surface of the second, rearward portion of the resilient polymeric foam body that resides within the open-ended, front-facing cavity of the forward portion of the grippable stem.

10. The hearing-protective earplug of claim 1 wherein the grippable stem is connected to the resilient polymeric foam body at least in part by way of adhesive bonding of a surface area of the grippable stem to a surface area of the resilient polymeric foam body.

11. The hearing-protective earplug of claim 1 wherein the annular sleeve of the forward portion of the grippable stem comprises at least one protrusion that extends at least generally radially inwardly into the open-ended, front-facing cavity defined by the annular sleeve and that is at least partially embedded within the second, rearward portion of the resilient polymeric foam body.

12. A hearing-protective product comprising first and second hearing-protective earplugs of claim 1 , the first earplug being connected to the second earplug by a cord, one end of which is connected to the grippable stem of the first earplug and a second, opposing end of which is connected to the grippable stem of the second earplug.

13. A kit comprising at least one hearing-protective earplug of claim 1 along with instructions for use of the earplug, which instructions include a procedure for manually compressing the first, forward portion of the resilient polymeric foam body and then inserting the earplug into an ear of a human user while the first, forward portion of the resilient polymeric foam body is still in an at least partially compressed condition.

14. A kit comprising at least one hearing-protective earplug of claim 1 along with instructions for use of the earplug, which instructions include a step of inserting the earplug into an ear canal of a human user without being preceded by a step of manually compressing the first, forward portion of the resilient polymeric foam body.

15. A kit comprising at least one hearing-protective earplug of claim 1 along with instructions for use of the earplug, which instructions include a step of rotating the earplug about a rotation axis that is at least generally aligned with a long axis of the earplug, during at least a part of a time during which the earplug is being moved forward so as to be inserted into an ear canal of the user.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 4, 2021
From: MEREE, CAITLIN E.; ENDLE, JAMES P.; FISHMAN, JOSHUA M.; MATHERS, HANNAH L.; POTTS, TRAVIS L.; RULE, JOSEPH D.; WEBB, RICHARD C.; YLITALO, CAROLINE M.
To: 3M INNOVATIVE PROPERTIES COMPANY
Reel/Frame 055146/0211 →
Continuity (2)
Provisional Application 62437383 · Dec 21, 2016
Related Publication 20200100942A1 · Apr 2, 2020