IP Library › Granted Patent US 11,173,663
Granted Patent B2
US 11,173,663 · App. 17/073,004 · Granted Nov 16, 2021

Three-dimensional printing technology

Inventors: Norman Joseph Cook (Andover, MS); Roger Alan Peck (Washington, NC); David Zisskind (Narragansett, RI)
Assignee: X MATERIAL SOLUTIONS, INC.
B29C64/336B29C64/106B29C64/209B29L2031/3462B33Y30/00B33Y80/00
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Quick Facts
Patent No.
US 11,173,663
App. No.
17/073,004
Filed
Oct 16, 2020
Granted
Nov 16, 2021
Kind
B2
Art Unit
1744
USPC
174/28
Abstract

A three-dimensionally printed structure is provided. The three-dimensionally printed structure includes a first layer composed at least in part of a first material; a second layer composed at least in part of the first material, the second layer being positioned over, under, or through the first layer and having an interface with the first layer; and a first internal structure composed at least in part of a second material different from the first material, the first internal structure being situated in both the first layer and the second layer.

Claims (10)

1. A method for printing a three-dimensionally printed structure, the method comprising:

laying down at least two layers of material including a first layer and a second layer, wherein laying down a layer, for each of the at least two layers of material, comprises (i) extruding a first material through first and second areas of a nozzle head; and (ii) feeding a second material through a tube of the nozzle head, wherein the second material forms an internal structure to the first material, the internal structure being situated in more than one layer such that the internal structure formed laying down the first layer is situated in both the first layer and the second layer;

wherein laying down a layer further comprises dispensing a reinforcing material as the nozzle head is moved, such that the reinforcing material is wider than the width of the layer of material being laid down by the nozzle head, so that the reinforcing material extends beyond the width of the material being laid down;

wherein the method further comprises driving the reinforcing material into opposing layers.

2. The method of claim 1 , wherein the tube has a shape that is one of: a curved shape, an inverted “T” shape, an “H” shape.

3. The method of claim 1 , wherein laying down a layer further comprises inserting a needle into one or more of the first material and second material and introducing gas into the three-dimensionally printed structure through the needle.

4. The method of claim 1 , further comprising: embedding one or more information elements into the three-dimensionally printed structure; receiving input from the one or more information elements embedded into the three-dimensionally printed structure; and manipulating the three-dimensionally printed structured based on the input received from the one or more information elements.

5. The method of claim 1 , further comprising embedding one or more information elements into the three-dimensionally printed structure and receiving input from the one or more information elements embedded into the three-dimensionally printed structure.

6. The method of claim 1 , further comprising: providing a sock/tube of material into which the first material is extruded and the second material is fed by the nozzle head.

7. The method of claim 1 , wherein the nozzle head comprises a further nozzle head within the nozzle head.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 16, 2020
From: COOK, NORMAN JOSEPH; PECK, ROGER ALAN; ZISSKIND, DAVID
To: X MATERIAL SOLUTIONS, LLC
Reel/Frame 054083/0460 →
Continuity (3)
Provisional Application 62981395 · Feb 25, 2020
Provisional Application 62916647 · Oct 17, 2019
Related Publication 20210114303A1 · Apr 22, 2021