Apparatus and method for changing a reel and connecting a new material web to an end of an old material web
The invention relates to a device for changing a reel and for connecting a new material web to the end of an old material web, with a first reel ( 101 ) from which the first material web thereof which is wound thereon can be unwound, a transport device ( 103 ), particularly a transport roller, by means of which the first material web can be guided in a guiding region at a transport speed, a second reel ( 121 ) with which the new material web can be prepared, a drive device for rotatably driving the second reel, a separating device ( 142 ) for cutting through the first material web, by means of which the material web can be cut through in the guiding region or upstream of the guiding region in order to produce a trailing end, and a control and/or regulating device for the mutual adjustment of the trailing end and the beginning ( 125 ) of the second material web, such that the trailing end and the beginning of the web are at a distance of more than 0 mm from each other and particularly do not overlap. The trailing end and the beginning of the new material web can be connected to each other in the guiding region of the transport device by means of a connection element, and the transport speed of the trailing end and the beginning of the web corresponds to more than 0 meter per minute in the guiding region.
1. An apparatus for changing a roll and connecting a new material web to an end of an old material web, the apparatus comprising:
a first roll, whose wound-up, first material web can be unwound;
a conveying device over which the first material web may be guided in a guiding area at a conveying speed;
a second roll, with which the new material web may be supplied;
a drive device for rotationally driving the second roll;
a severing device for severing only the first material web, with which the material web may be severed in order to create a trailing end in the guiding area or upstream of the guiding area; and
a control and/or regulating device for mutual adjustment of the trailing end and the web start of the new material web such that the trailing end and the web start are at a distance greater than 0 mm from one another and are free of overlap, wherein the mutual adjustment comprises synchronization of the trailing end and the web start of the new material web by setting the web start of the new material web to the conveying speed and aligning the angular position of the web start of the new material web relative to the trailing end,
wherein:
the trailing end and the web start of the new material web in the guiding area of the conveying device may be connected to one another with a connecting element, and
the conveying speed of the trailing end and the web start in the guiding area exceeds 0 meters per minute.
2. An apparatus according to claim 1 , wherein the trailing end and the web start are at a distance of less than 30 mm.
3. The apparatus according to claim 2 , wherein the trailing end and the web start are at a distance of less than 20 mm from one another.
4. The apparatus according to claim 2 , wherein the trailing end and the web start are at a distance of less than 10 mm from one another.
5. An apparatus according to claim 1 , wherein the adjustment and/or connection take place at a conveying speed exceeding 0 meters per minute (m/min).
6. An apparatus according to claim 5 , wherein the adjustment and/or connection take place at a conveying speed exceeding 50 m/min.
7. An apparatus according to claim 5 , wherein the adjustment and/or connection take place at a conveying speed exceeding 100 m/min.
8. An apparatus according to claim 1 , wherein the apparatus is designed as buffer-free.
9. An apparatus according to claim 1 , wherein the conveying device is a conveying roller.
10. The apparatus according to claim 9 , wherein the conveying roller is a contact roller.
11. An apparatus according to claim 1 , wherein the severing device is arranged within the conveying device and can be extracted for separation from the surface upon which the material web rests, whereby a separating cut takes place.
12. An apparatus according to claim 1 , wherein a braking device is provided with which the first roll can be slowed down.
13. A method for changing a roll and connecting a new material web to an end of an old material web, whereby
a wound-on, first material web is unwound from a first roll,
the first material web is guided via a conveying device, in particular a conveying roller, in a guiding area at a conveying speed,
the new material web is supplied from a second roll,
the second roll is rotationally driven by a drive device,
the first material web is severed by a separator in order to create a trailing end in the guiding area or upstream of the guiding area, and
the trailing end and a web start of the new material web are mutually adjusted via a control and/or regulating device such that the trailing end and the web start are at a distance greater than 0 mm from one another and free of overlap, wherein the mutual adjustment comprises synchronization of the trailing end and the web start of the new material web by setting the web start of the new material web to the conveying speed and aligning the angular position of the web start of the new material web relative to the trailing end,
wherein:
the trailing end and the web start of the new material web in the guiding area of the conveying device may be connected to one another with a connecting element, and
the conveying speed of the trailing end and the web start in the guiding area exceeds 0 meters per minute.