IP Library Granted Patent US 11,208,344
Granted Patent B2
US 11,208,344 · App. 15/915,325 · Granted Dec 28, 2021

Textured glass articles and methods of making the same

Inventors: Robert Randall Hancock, Jr. (Corning, NY); Kelleen Kaye Hughes (South Waverly, PA); Yuhui Jin (Painted Post, NY); Aize Li (Painted Post, NY)
Assignee: CORNING INCORPORATED
C03C3/083C03C3/091C03C3/093C03C3/097C03C15/00C03C15/02C03C17/30C03C17/32C03C21/002C03C2204/08C03C2217/76C03C2217/77C03C2217/78H04B1/3888
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,208,344
App. No.
15/915,325
Granted
Dec 28, 2021
Kind
B2
Abstract

A textured glass article that includes: a glass substrate comprising a thickness, a primary surface and a bulk composition at the midpoint of the thickness; and a textured region defined by the primary surface and comprising a textured region composition. The textured region comprises a sparkle of 2% or less. Further, the bulk composition comprises about 40 mol % to 80 mol % silica and the textured region composition comprises at least about 40 mol % silica.

Claims (64)

1. A textured glass article, comprising:

a glass substrate comprising a thickness, a primary surface and a bulk composition at the midpoint of the thickness; and

a textured region defined by the primary surface and comprising a textured region composition, the textured region including a plurality of exposed features, each of the plurality of exposed features having a peak and a valley,

wherein the textured region comprises a sparkle of 2% or less, and the plurality of exposed features has a surface roughness (R a ) from about 10 nm to 243 nm,

further wherein the bulk composition comprises about 40 mol % to 80 mol % silica and the textured region composition comprises at least about 40 mol % silica; and

further wherein the textured region composition comprises a higher amount of silica than the silica in the bulk composition.

2. The article according to claim 1 , wherein the textured region comprises a porous layer.

3. The article according to claim 1 , wherein the bulk composition is selected from the group consisting of an aluminosilicate glass, a borosilicate glass, and a phosphosilicate glass.

4. The article according to claim 1 , wherein the primary surface has a compressive stress of at least 350 MPa.

5. The article according to claim 1 , wherein the textured region composition comprises about 70 mol % silica and the bulk composition comprises about 50 mol % silica.

6. The article according to claim 1 , wherein the glass substrate further comprises a compressive stress region that extends from the primary surface to a selected depth.

7. The article according to claim 6 , further comprising an easy-to-clean (ETC) coating disposed over the textured region, the ETC coating comprising a fluorosilane.

8. The article according to claim 1 , wherein the article is characterized by a haze from greater than 0% to 100%.

9. A consumer electronic product, comprising:

a housing having a front surface, a back surface and side surfaces;

electrical components provided at least partially within the housing, the electrical components including at least a controller, a memory, and a display, the display being provided at or adjacent the front surface of the housing; and

a cover glass disposed over the display,

wherein at least one of a portion of the housing or the cover glass comprises the article of claim 1 .

10. A textured glass article, comprising:

a glass substrate comprising a thickness, a primary surface and a bulk composition at the midpoint of the thickness; and

a textured region defined by the primary surface and comprising a textured region composition,

wherein the textured region comprises a sparkle of 2% or less and a plurality of exposed features, each exposed feature having a peak and a valley, and the plurality of exposed features having an average maximum dimension of less than 5 microns in a plane defined by the primary surface, the maximum dimension being the greatest distance from one portion of a peak of the exposed feature to another portion of the peak of the exposed feature,

further wherein the bulk composition comprises about 40 mol % to 80 mol % silica and the textured region composition comprises at least about 40% silica; and

further wherein the textured region composition comprises a higher amount of silica than the silica in the bulk composition.

11. The article according to claim 10 , wherein the textured region further comprises a surface roughness (R a ) from about 10 nanometers to about 500 nanometers;

and wherein the article is characterized by a haze of at least 40%.

12. The article according to claim 10 , wherein the bulk composition is selected from the group consisting of an aluminosilicate glass, a borosilicate glass, and a phosphosilicate glass.

13. The article according to claim 10 , wherein textured region composition comprises about 70 mol % silica and the bulk composition comprises about 50 mol % silica.

14. The article according to claim 10 , wherein the primary surface has a compressive stress of at least 350 MPa.

15. The article according to claim 10 , wherein the glass substrate further comprises a compressive stress region that extends from the primary surface to a selected depth.

16. The article according to claim 15 , further comprising an easy-to-clean (ETC) coating disposed over the textured region, the ETC coating comprising a fluorosilane.

17. The article according to claim 16 , wherein the article is characterized by a haze from greater than 0% to 100%.

18. A consumer electronic product, comprising:

a housing having a front surface, a back surface and side surfaces;

electrical components provided at least partially within the housing, the electrical components including at least a controller, a memory, and a display, the display being provided at or adjacent the front surface of the housing; and

a cover glass disposed over the display,

wherein at least one of a portion of the housing or the cover glass comprises the article of claim 15 .

19. A textured glass article comprising:

a glass substrate comprising a thickness, a primary surface, and a bulk composition at a midpoint of the thickness, the bulk composition comprising 40 mol % to 80 mol % silica; and

a textured region bound by the primary surface, the textured region comprising (i) a textured region composition, (ii) a plurality of exposed features at the primary surface having an average maximum dimension of 1 micron or less in a plane defined by the primary surface, each of the plurality of exposed features having a peak and a valley, and the maximum dimension being the greatest distance from one portion of a peak of the exposed feature to another portion of the peak of the exposed feature, and (iii) a surface roughness (Ra) within a range of 10 nm to 500 nm,

wherein the textured glass article comprises a sparkle of 2% or less and a haze of 25% or less; and

further, wherein the textured region composition comprises a higher mole percentage of silica from the bulk composition.

20. The textured glass article of claim 19 , wherein

the primary surface has a compressive stress of at least 350 MPa.

21. The textured glass article of claim 19 , wherein

the textured region is porous.

22. The textured glass article of claim 19 , wherein

the surface roughness (R a ) is within a range of 4.28 nm to 88 nm; and

the haze is within a range of 6.17% to 20%.

23. The textured glass article of claim 19 , wherein

the textured region composition comprises about 70 mol % silica and the bulk composition comprises about 50 mol % silica.

24. The textured glass article of claim 19 , wherein the bulk composition further comprises alumina and at least one alkali metal.

25. The textured glass article of claim 19 further comprising:

an easy-to-clean coating disposed over the textured region, the easy-to-clean coating comprising at least one amphiphobic substance having fluorine termination groups.

26. A textured glass article comprising:

a glass substrate comprising a thickness, a primary surface, and a bulk composition at a midpoint of the thickness, the bulk composition comprising 40 mol % to 80 mol % silica; and

a textured region bound by the primary surface, the textured region comprising (i) a textured region composition, (ii) a plurality of exposed features at the primary surface having an average maximum dimension of 1 micron or less in a plane defined by the primary surface, each of the plurality of exposed features having a peak and a valley, and the maximum dimension being the greatest distance from one portion of a peak of the exposed feature to another portion of the peak of the exposed feature, and (iii) a surface roughness (Ra) within a range of 10 nm to 500 nm,

wherein the textured glass article comprises a sparkle of 2% or less and a haze of 25% or less; and

further wherein the textured region is porous.

27. The textured glass article of claim 26 , wherein the primary surface has a compressive stress of at least 350 MPa.

28. The textured glass article of claim 26 , wherein

the surface roughness (R a ) is within a range of 4.28 nm to 88 nm; and

the haze is within a range of 6.17% to 20%.

29. The textured glass article of claim 26 further comprising an easy-to-clean coating disposed over the textured region, the easy-to-clean coating comprising at least one amphiphobic substance having fluorine termination groups.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2018
From: HANCOCK, ROBERT RANDALL, JR.; HUGHES, KELLEEN KAYE; JIN, YUHUI; LI, AIZE
To: CORNING INCORPORATED
Reel/Frame 045143/0746 →
Continuity (2)
Provisional Application 62477592 · Mar 28, 2017
Related Publication 20180282201A1 · Oct 4, 2018