IP Library Granted Patent US 11,217,680
Granted Patent B2
US 11,217,680 · App. 16/420,530 · Granted Jan 4, 2022

Vertical field-effect transistor with T-shaped gate

Inventors: Yi Song (Albany, NY); Juntao Li (Cohoes, NY); Huimei Zhou (Albany, NY); Kangguo Cheng (Schenectady, NY); Ardasheir Rahman (Schenectady, NY)
Assignee: International Business Machines Corporation
H01L29/66666H01L21/0332H01L21/0338H01L21/28114H01L21/3081H01L21/3086H01L21/823475H01L21/823481H01L21/823487H01L29/42376H01L29/6656H01L29/7827
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Quick Facts
Patent No.
US 11,217,680
App. No.
16/420,530
Granted
Jan 4, 2022
Kind
B2
Abstract

A method of forming a semiconductor structure includes forming a fin over a substrate, forming a bottom source/drain over the substrate surrounding a first portion of sidewalls of the fin, and forming a bottom spacer over the bottom source/drain and surrounding a second portion of the sidewalls of the fin. The method also includes forming a T-shaped gate stack over the bottom spacer and surrounding a third portion of the sidewalls of the fin, forming a top spacer over the T-shaped gate stack and surrounding a fourth portion of the sidewalls of the fin, and forming a top source/drain over the top spacer and surrounding a fifth portion of the sidewalls and a top surface of the fin. The T-shaped gate stack includes a gate dielectric, a gate conductor, and a gate metal extending outward from a portion of sidewalls of the gate conductor between the bottom and top spacers.

Claims (31)

1. An integrated circuit comprising:

a vertical field-effect transistor structure comprising:

a substrate;

at least one fin disposed over the substrate, the at least one fin providing a channel for at least one vertical field-effect transistor;

a bottom source/drain region disposed over the substrate surrounding a first portion of sidewalls of the at least one fin;

a bottom spacer disposed over the bottom source/drain region and surrounding a second portion of the sidewalls of the at least one fin;

a T-shaped gate stack disposed over the bottom spacer and surrounding a third portion of the sidewalls of the at least one fin;

a top spacer disposed over the T-shaped gate stack and surrounding a fourth portion of the sidewalls of the at least one fin; and

a top source/drain region disposed over the top spacer and surrounding a fifth portion of the sidewalls and a top surface of the at least one fin;

wherein the T-shaped gate stack comprises a gate dielectric layer surrounding the third portion of the sidewalls of the at least one fin, a gate conductor layer surrounding the gate dielectric layer, and a gate metal layer extending outward from a portion of sidewalls of the gate conductor layer between the bottom spacer and the top spacer.

2. A semiconductor structure comprising:

a substrate;

at least one fin disposed over the substrate, the at least one fin providing a channel for at least one vertical field-effect transistor;

a bottom source/drain region disposed over the substrate surrounding a first portion of sidewalls of the at least one fin;

a bottom spacer disposed over the bottom source/drain region and surrounding a second portion of the sidewalls of the at least one fin;

a T-shaped gate stack disposed over the bottom spacer and surrounding a third portion of the sidewalls of the at least one fin;

a top spacer disposed over the T-shaped gate stack and surrounding a fourth portion of the sidewalls of the at least one fin; and

a top source/drain region disposed over the top spacer and surrounding a fifth portion of the sidewalls and a top surface of the at least one fin;

wherein the T-shaped gate stack comprises a gate dielectric layer surrounding the third portion of the sidewalls of the at least one fin, a gate conductor layer surrounding the gate dielectric layer, and a gate metal layer extending outward from a portion of sidewalls of the gate conductor layer between the bottom spacer and the top spacer.

3. The semiconductor structure of claim 2 , wherein a thickness of the bottom spacer below the gate metal layer is greater than a thickness of the top spacer above the gate metal layer.

4. The semiconductor structure of claim 2 , wherein the bottom spacer comprises:

a first portion disposed over a top surface of the bottom source/drain region surrounding the second portion of the sidewalls of the at least one fin; and

a second portion disposed over a top surface of the first portion of the bottom spacer and surrounding a portion of the sidewalls of the gate conductor layer.

5. The semiconductor structure of claim 4 , wherein the top spacer comprises:

a first portion disposed over a top surface of the gate metal layer and surrounding a remaining portion of the sidewalls of the gate conductor layer; and

a second portion disposed over a top surface of the first portion of the top spacer, a top surface of the gate dielectric layer, a top surface of the gate conductor layer, and surrounding the fourth portion of the sidewalls of the at least one fin.

6. The semiconductor structure of claim 5 , further comprising an interlayer dielectric layer disposed over a remaining portion of the top surface of the second portion of the bottom spacer, a top surface of the second portion of the top spacer, and the top source/drain region.

7. The semiconductor structure of claim 6 , further comprising:

a gate contact disposed in a first trench in the interlayer dielectric layer, the first trench extending from a top surface of the interlayer dielectric layer to a portion of the top surface of the gate metal layer spaced apart from a first sidewall of the at least one fin;

a top/source drain contact disposed in a second trench in the interlayer dielectric layer, the second trench extending from the top surface of the interlayer dielectric layer to a portion of a top surface of the top source/drain region; and

a bottom source/drain contact disposed in a third trench in the interlayer dielectric layer, the third trench extending from the top surface of the interlayer dielectric layer to a portion of a top surface of the bottom source/drain region.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 23, 2019
From: SONG, YI; LI, JUNTAO; ZHOU, HUIMEI; CHENG, KANGGUO; RAHMAN, ARDASHEIR
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 049267/0378 →
Continuity (1)
Related Publication 20200373413A1 · Nov 26, 2020