IP Library › Granted Patent US 11,219,884
Granted Patent B2
US 11,219,884 · App. 16/066,928 · Granted Jan 11, 2022

Cluster supported catalyst and production method therefor

Inventors: Yoshihiro Takeda (Nagoya, JP); Namiki Toyama (Nagoya, JP); Kazuhiro Egashira (Nagoya, JP); Toshiaki Tanaka (Nagoya, JP); Seitoku Ito (Nagoya, JP)
Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA; GENESIS RESEARCH INSTITUTE, INC.
B01J23/72B01D53/86B01J23/42B01J23/44B01J23/464B01J23/52B01J23/745B01J29/106B01J29/126B01J29/146B01J29/40B01J29/44B01J29/46B01J29/70B01J29/7007B01J29/7015B01J29/74B01J37/0203B01J37/0211B01J37/0213B01J37/0221B01J37/06B01J37/16B01J37/34B01J37/346B01J37/347B01J37/349B01D2255/106B01D2255/1021B01D2255/1023B01D2255/1025B01D2255/20761B01J23/74B01J2229/16
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Quick Facts
Patent No.
US 11,219,884
App. No.
16/066,928
Granted
Jan 11, 2022
Kind
B2
Abstract

A method for producing a cluster-supporting catalyst, the cluster-supporting catalyst including porous carrier particles that has acid sites, and catalyst metal clusters supported within the pores of the porous carrier particles, includes the following steps: providing a dispersion liquid containing a dispersion medium and the porous carrier particles dispersed in the dispersion medium; and in the dispersion liquid, forming catalyst metal clusters having a positive charge, and supporting the catalyst metal clusters on the acid sites within the pores of the porous carrier particles through an electrostatic interaction.

Claims (19)

1. A method for producing a cluster-supporting catalyst,

wherein the cluster-supporting catalyst comprises porous carrier particles having acid sites, and catalyst metal clusters supported within the pores of the porous carrier particles; and

wherein the method comprises the followings steps:

providing a dispersion liquid containing a dispersion medium and the porous carrier particles dispersed in the dispersion medium, and

forming, in the dispersion liquid, catalyst metal clusters having a positive charge, and supporting the catalyst metal clusters on the acid sites within the pores of the porous carrier particles through an electrostatic interaction.

2. The method according to claim 1 , wherein the dispersion liquid is provided by pulverizing the porous carrier particles, and dispersing the pulverized porous carrier particles in the dispersion medium.

3. The method according to claim 1 , wherein the step of forming the catalyst metal clusters in the dispersion liquid comprises at least one of:

performing laser ablation in liquid,

performing microwave ablation in liquid,

performing plasma ablation in liquid, and

performing a positive-negative inversion.

4. The method according to claim 1 , wherein the step of forming the catalyst metal clusters in the dispersion liquid comprises performing a reduction reaction in liquid.

5. A method for producing a cluster-supporting catalyst,

wherein the cluster-supporting catalyst comprises porous carrier particles having acid sites, and catalyst metal clusters supported within the pores of the porous carrier particles; and

wherein the method comprises the followings steps:

providing a dispersion liquid containing a dispersion medium and the porous carrier particles dispersed in the dispersion medium,

forming, in the dispersion liquid, catalyst metal clusters having a positive charge via a reduction reaction during which the dispersion liquid is irradiated with plasma and/or microwave to promote the reduction of an ion of the catalyst metal by a reducing agent, and

supporting the catalyst metal clusters on the acid sites within the pores of the porous carrier particles through an electrostatic interaction.

6. The method according to claim 1 , wherein the dispersion medium of the dispersion liquid is an organic solvent.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 28, 2018
From: TAKEDA, YOSHIHIRO; TOYAMA, NAMIKI; EGASHIRA, KAZUHIRO; TANAKA, TOSHIAKI; ITO, SEITOKU
To: TOYOTA JIDOSHA KABUSHIKI KAISHA; GENESIS RESEARCH INSTITUTE, INC.
Reel/Frame 046230/0572 →
Continuity (1)
Related Publication 20190001306A1 · Jan 3, 2019
Cited By (6)
US 12,195,338 US 12,214,420 US 12,261,023 US 12,311,447 US 12,406,829 US 12,746,596