IP Library Granted Patent US 11,221,557
Granted Patent B2
US 11,221,557 · App. 16/420,961 · Granted Jan 11, 2022

Resist composition, method of forming resist pattern, compound, and acid generator

Inventors: Takuya Ikeda (Kawasaki, JP); Masahiro Shiosaki (Kawasaki, JP); Masatoshi Arai (Kawasaki, JP); Yoshitaka Komuro (Kawasaki, JP)
Assignee: Tokyo Ohka Kogyo Co., Ltd.
G03F7/0045C07C309/06C07C309/12C07C381/12C07D209/56C07D327/08C07D333/76C07D335/16C07D339/08G03F7/0382G03F7/0392C07C2603/88G03F7/162G03F7/168G03F7/2004G03F7/2037G03F7/322G03F7/38
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Quick Facts
Patent No.
US 11,221,557
App. No.
16/420,961
Granted
Jan 11, 2022
Kind
B2
Abstract

A resist composition containing a compound represented by the general formula (bd1-1), (bd1-2) or (bd1-3); in the formula, Rx 1 to Rx 4 represent a hydrocarbon group or a hydrogen atom or may be mutually bonded to form a ring structure; Ry 1 to Ry 2 represent a hydrocarbon group or a hydrogen atom or may be mutually bonded to form a ring structure, Rz 1 to Rz 4 represent a hydrocarbon group or a hydrogen atom or may be mutually bonded to form a ring structure. At least one of Rx 1 to Rx 4 , Ry 1 to Ry 2 and Rz 1 to Rz 4 has an anion group, M 1 m+ represents a sulfonium cation having a sulfonyl group, R 001 to R 003 each independently represent a monovalent organic group; provided that at least one of R 001 to R 003 is an organic group having an acid dissociable group; and M 3 m+ represents an m-valent organic cation having an electron-withdrawing group.

Claims (104)

1. A resist composition which generates an acid upon exposure and exhibits a changed solubility in a developing solution under the action of acid, the resist composition comprising:

a base component (A) that exhibits a changed solubility in a developing solution under the action of acid; and

a compound (BD1-1) having an anion moiety and a cation moiety and which is represented by the following general formula (bd1-1):

wherein Rx 1 to Rx 4 each independently represent a hydrogen atom or a hydrocarbon group which may have a substituent, or two or more of Rx 1 to Rx 4 may be mutually bonded to form a ring structure; Ry 1 and Ry 2 each independently represent a hydrogen atom or a hydrocarbon group which may have a substituent, or Ry 1 and Ry 2 may be mutually bonded to form a ring structure;

represents a double bond or a single bond; Rz 1 to Rz 4 each independently represent, where valence allows, a hydrogen atom or a hydrocarbon group which may have a substituent, provided that two or more of Rz 1 to Rz 4 are mutually bonded to form a ring structure; provided that at least one of Rx 1 to Rx 4 , Ry 1 , Ry 2 and Rz 1 to Rz 4 has an anion group, and the anion moiety as a whole forms an anion having a valency of n; n represents an integer of 1 or more; m represents an integer of 1 or more; and M 1 m+ is a cation represented by general formula (ca-0) shown below:

wherein R b1 represents an aryl group which may have a substituent; R b2 and R b3 each independently represent an aryl group which may have a substituent or an alkyl group which may have a substituent; R b2 and R b3 may be mutually bonded to form a ring with the sulfur atom; provided that at least one of R b1 to R b3 has a substituent containing a sulfonyl group.

2. The resist composition according to claim 1 ,

wherein at least one of Rx 1 to Rx 2 and at least one of Rx 3 to Rx 4 are mutually bonded to form a ring structure.

3. The resist composition according to claim 1 ,

wherein the anion moiety in the compound (BD1-1) is an anion represented by the following general formula (bd1-an1):

wherein Rx 5 and Rx 6 each independently represent a hydrocarbon group or a hydrogen atom which may have a substituent; Rx 7 and Rx 8 each independently represent a hydrocarbon group or a hydrogen atom which may have a substituent, or alternatively, may be mutually bonded to form a ring structure; p is 1 or 2, and when p=2, a plurality of Rx 7 and Rx 8 may be different from each other; and Ry 1 and Ry 2 each independently represent a hydrocarbon group or a hydrogen atom which may have a substituent or may be mutually bonded to form a ring structure;

represents a double bond or a single bond; Rz 1 to Rz 4 each independently represent, where valence allows, a hydrogen atom or a hydrocarbon group which may have a substituent, provided that two or more of Rz 1 to Rz 4 are mutually bonded to form a ring structure; provided that at least one of Rx 5 to Rx 8 , Ry 1 , Ry 2 and Rz 1 to Rz 4 has an anion group, and the anion moiety as a whole forms an anion having a valency of n; n represents an integer of 1 or more.

4. The resist composition according to claim 3 ,

wherein the anion moiety in the compound (BD1-1) is an anion represented by the following general formula (bd1-an2):

wherein Rx 5 and Rx 6 each independently represent a hydrocarbon group or a hydrogen atom which may have a substituent; a plurality of Rx 7 and Rx 8 each independently represent a hydrocarbon group or a hydrogen atom which may have a substituent or two or more thereof may be mutually bonded to form a ring structure; and Ry 1 and Ry 2 each independently represent a hydrocarbon group or a hydrogen atom which may have a substituent or may be mutually bonded to form a ring structure;

represents a double bond or a single bond; Rz 1 to Rz 4 each independently represent, where valence allows, a hydrogen atom or a hydrocarbon group which may have a substituent, provided that two or more of Rz 1 to Rz 4 are mutually bonded to form a ring structure; provided that at least one of Rx 5 to Rx 8 , Ry 1 , Ry 2 and Rz 1 to Rz 4 has an anion group, and the entire anion moiety may be an n-valent anion; and n represents an integer of 1 or more.

5. The resist composition according to claim 3 ,

wherein Rx 7 to Rx 8 are mutually bonded to form a ring structure.

6. The resist composition according to claim 3 ,

wherein at least one of Rx 5 and Rx 6 has an anion group.

7. The resist composition according to claim 1 ,

wherein Ry 1 to Ry 2 are mutually bonded to form a ring structure.

8. The resist composition according to claim 1 ,

wherein at least one of Rz 1 to Rz 4 has an anion group.

9. The resist composition according to claim 1 ,

wherein the sulfonyl group that a cation represented by the general formula (ca-0) has is a bivalent sulfonyl group in which one carbon atom of a ring formed of R b2 to R b3 that are mutually bonded to form a ring together with a sulfur atom in the formula is substituted.

10. The resist composition according to claim 1 ,

wherein the sulfonyl group that a cation represented by the general formula (ca-0) has is a monovalent group represented by —SO 2 —R b4 , wherein R b4 is a linear or branched linear alkyl group which may have a substituent, an alicyclic hydrocarbon group which may have a substituent or an aromatic hydrocarbon group which may have a substituent.

11. The resist composition according to claim 1 ,

wherein the compound (BD1-1) has only one anionic group,

wherein Rx 1 to Rx 4 , Ry 1 and Ry 2 and Rz 1 to Rz 4 have only one anionic group, and the whole anion moiety is a monovalent anion; n represents an integer of 1; m represents an integer of 1; and M m+ represents a monovalent organic cation.

12. A method of forming a resist pattern, comprising:

forming a resist film on a support using the resist composition according to claim 1 ;

exposing the resist film; and

developing the exposed resist film to form a resist pattern.

13. The method of forming a resist pattern according to claim 12 ,

wherein the resist film is exposed with extreme ultraviolet (EUV) or an electron beam (EB).

14. A resist composition which generates an acid upon exposure and exhibits changed solubility in a developing solution under the action of acid, the resist composition comprising:

a compound having an anion moiety and a cation moiety (BD1-2) and which is represented by the following general formula (bd1-2); and

a base component (A) that exhibits a changed solubility in a developing solution under the action of acid:

wherein R 001 to R 003 each independently represent a monovalent organic group; provided that at least one of R 001 to R 003 represents an organic group having an acid dissociable group which has a cyclic structure; and two or more of R 001 to R 003 may be mutually bonded to form a ring with the sulfur atom; Rx 1 to Rx 4 each independently represent a hydrogen atom or a hydrocarbon group which may have a substituent, or two or more of Rx 1 to Rx 4 may be mutually bonded to form a ring structure; Ry 1 and Ry 2 each independently represent a hydrogen atom or a hydrocarbon group which may have a substituent, or Ry 1 and Ry 2 may be mutually bonded to form a ring structure;

represents a double bond or a single bond; Rz 1 to Rz 4 each independently represent, where valence allows, a hydrogen atom or a hydrocarbon group which may have a substituent, or two or more of R b2 and R b3 may be mutually bonded to form a ring structure; provided that at least one of Rz 1 to Rz 4 has an anion group, and the anion moiety as a whole forms an anion having a valency of n; and n represents an integer of 1 or more.

15. The resist composition according to claim 14 ,

wherein the acid dissociable group has a tertiary alkyl ester structure having 5 or more carbon atoms.

16. The resist composition according to claim 14 ,

wherein the compound (BD1-2) has only one anionic group,

wherein Rx 1 to Rx 4 , Ry 1 and Ry 2 and Rz 1 to Rz 4 have only one anionic group, and the whole anion moiety is a monovalent anion; n represents an integer of 1; m represents an integer of 1; and M m+ represents a monovalent organic cation.

17. A method of forming a resist pattern, comprising:

forming a resist film on a support using the resist composition according to claim 14 ;

exposing the resist film; and

developing the exposed resist film to form a resist pattern.

18. The method of forming a resist pattern according to claim 17 ,

wherein the resist film is exposed with extreme ultraviolet (EUV) or an electron beam (EB).

19. A compound having an anion moiety and a cation moiety and which is represented by the following general formula (bd1-2):

wherein R 001 to R 003 each independently represent a monovalent organic group; provided that at least one of R 001 to R 003 represents an organic group having an acid dissociable group which has a cyclic structure; and two or more of R 001 to R 003 may be mutually bonded to form a ring with the sulfur atom; Rx 1 to Rx 4 each independently represent a hydrogen atom or a hydrocarbon group which may have a substituent, or two or more of Rx 1 to Rx 4 may be mutually bonded to form a ring structure; Ry 1 and Ry 2 each independently represent a hydrogen atom or a hydrocarbon group which may have a substituent, or Ry 1 and Ry 2 may be mutually bonded to form a ring structure;

represents a double bond or a single bond; Rz 1 to Rz 4 each independently represent, where valence allows, a hydrogen atom or a hydrocarbon group which may have a substituent, or two or more of Rz 1 to Rz 4 may be mutually bonded to form a ring structure; provided that at least one of Rz 1 to Rz 4 has an anion group, and the anion moiety as a whole forms an anion having a valency of n; and n represents an integer of 1 or more.

20. The compound according to claim 19 ,

wherein the compound has only one anionic group,

wherein Rx 1 to Rx 4 , Ry 1 and Ry 2 and Rz 1 to Rz 4 have only one anionic group, and the whole anion moiety is a monovalent anion; n represents an integer of 1; m represents an integer of 1; and M m+ represents a monovalent organic cation.

21. An acid generator including the compound according to claim 19 .

22. A resist composition which generates an acid upon exposure and exhibits a changed solubility in a developing solution under the action of acid, the resist composition comprising:

a base component (A) that exhibits a changed solubility in a developing solution under the action of acid; and

a compound having an anion moiety and a cation moiety (BD1-3) and which is represented by the following general formula (bd1-3):

wherein Rx 1 to Rx 4 each independently represent a hydrogen atom or a hydrocarbon group which may have a substituent, or two or more of Rx 1 to Rx 4 may be mutually bonded to form a ring structure; Ry 1 and Ry 2 each independently represent a hydrogen atom or a hydrocarbon group which may have a substituent, or Ry 1 and Ry 2 may be mutually bonded to form a ring structure;

represents a double bond or a single bond; Rz 1 to Rz 4 each independently represent, where valence allows, a hydrogen atom or a hydrocarbon group which may have a substituent, provided that two or more of Rz 1 to Rz 4 are mutually bonded to form a ring structure; provided that at least one of Rx 1 to Rx 4 , Ry 1 , Ry 2 and Rz 1 to Rz 4 has an anion group, and the anion moiety as a whole forms an anion having a valency of n; n represents an integer of 1 or more; m represents an integer of 1 or more; and M 3 m+ represents an m-valent organic cation having an electron-withdrawing group.

23. The resist composition according to claim 22 ,

wherein the cation moiety in the compound (BD1-3) is a cation represented by any of the following general formulae (ca0-1) to (ca0-4):

wherein R 201 to R 207 and R 211 to R 212 each independently represent an aryl group which may have a substituent, an alkyl group which may have a substituent, or an alkenyl group which may have a substituent; R 201 to R 203 , R 206 to R 207 , R 211 to R 212 may be mutually bonded to form a ring together with a sulfur atom in the formula; R 208 to R 209 each independently represent a hydrogen atom or an alkyl group having 1 to 5 carbon atoms or may be mutually bonded to form a ring together with a sulfur atom in the formula; R 210 represents an aryl group which may have a substituent, an alkyl group which may have a substituent, an alkenyl group which may have a substituent, or a —SO 2 — containing cyclic group which may have a substituent; provided that at least one of one of R 201 to R 203 , at least one of R 204 and R 205 , at least one of R 206 and R 207 , and at least one of R 211 and R 212 have an electron-withdrawing group as a substituent; L 201 represents —C(═O)— or —C(═O)—O—; a plurality of Y 201 's each independently represent an arylene group, an alkylene group or an alkenylene group; x is 1 or 2; and W 201 represents an (x+1)-valent linking group.

24. The resist composition according to claim 22 ,

wherein the electron-withdrawing group is a halogen atom or a halogenated alkyl group.

25. The resist composition according to claim 22 ,

wherein at least one of Rx 1 to Rx 2 and at least one of Rx 3 to Rx 4 are mutually bonded to form a ring structure.

26. The resist composition according to claim 22 ,

wherein the anion moiety in the compound (BD1-3) is an anion represented by the following general formula (bd1-an1):

wherein Rx 5 to Rx 6 each independently represent a hydrocarbon group or a hydrogen atom which may have a substituent; Rx 7 to Rx 8 each independently represent a hydrocarbon group or a hydrogen atom which may have a substituent, or alternatively, may be mutually bonded to form a ring structure; p is 1 or 2, and when p=2, a plurality of Rx 7 to Rx 8 may be different from each other; and Ry 1 to Ry 2 each independently represent a hydrocarbon group or a hydrogen atom which may have a substituent or may be mutually bonded to form a ring structure;

represents a double bond or a single bond; Rz 1 to Rz 4 each independently represent, where valence allows, a hydrogen atom or a hydrocarbon group which may have a substituent, provided that two or more of Rz 1 to Rz 4 are mutually bonded to form a ring structure; provided that at least one of Rx 5 to Rx 8 , Ry 1 , Ry 2 and Rz 1 to Rz 4 has an anion group, the entire anion moiety may be an n-valent anion; and n represents an integer of 1 or more.

27. The resist composition according to claim 26 ,

wherein the anion moiety in the compound (BD1-3) is an anion represented by the following general formula (bd1-an2):

wherein Rx 5 to Rx 6 each independently represent a hydrocarbon group or a hydrogen atom which may have a substituent; a plurality of Rx 7 to Rx 8 each independently represent a hydrocarbon group or a hydrogen atom which may have a substituent or two or more thereof may be mutually bonded to form a ring structure; and Ry 1 and Ry 2 each independently represent a hydrocarbon group or a hydrogen atom which may have a substituent or may be mutually bonded to form a ring structure;

represents a double bond or a single bond; Rz 1 to Rz 4 each independently represent, where valence allows, a hydrogen atom or a hydrocarbon group which may have a substituent, provided that two or more of Rz 1 to Rz 4 are mutually bonded to form a ring structure; provided that at least one of Rx 5 to Rx 8 , Ry 1 , Ry 2 and Rz 1 to Rz 4 has an anion group, the entire anion moiety may be an n-valent anion; and n represents an integer of 1 or more.

28. The resist composition according to claim 26 ,

wherein Rx 7 and Rx 8 are mutually bonded to form a ring structure.

29. The resist composition according to claim 26 ,

wherein at least one of Rx 5 and Rx 6 has an anion group.

30. The resist composition according to claim 22 ,

wherein Ry 1 and Ry 2 are mutually bonded to form a ring structure.

31. The resist composition according to claim 22 ,

wherein at least one of Rz 1 to Rz 4 has an anion group.

32. The resist composition according to claim 22 ,

wherein the compound (BD1-3) has only one anionic group,

wherein Rx 1 to Rx 4 , Ry 1 and Ry 2 and Rz 1 to Rz 4 have only one anionic group, and the whole anion moiety is a monovalent anion; n represents an integer of 1; m represents an integer of 1; and M m+ represents a monovalent organic cation.

33. A method of forming a resist pattern, comprising:

forming a resist film on a support using the resist composition according to claim 22 ;

exposing the resist film; and

developing the exposed resist film to form a resist pattern.

34. The method of forming a resist pattern according to claim 33 ,

wherein the resist film is exposed with extreme ultraviolet (EUV) or an electron beam (EB).

35. A compound having an anion moiety and a cation moiety and which is represented by the following general formula (bd1-3):

wherein Rx 1 to Rx 4 each independently represent a hydrogen atom or a hydrocarbon group which may have a substituent, or two or more of Rx 1 to Rx 4 may be mutually bonded to form a ring structure; Ry 1 and Ry 2 each independently represent a hydrogen atom or a hydrocarbon group which may have a substituent, or Ry 1 and Ry 2 may be mutually bonded to form a ring structure;

represents a double bond or a single bond; Rz 1 to Rz 4 each independently represent, where valence allows, a hydrogen atom or a hydrocarbon group which may have a substituent, provided that two or more of Rz 1 to Rz 4 are mutually bonded to form a ring structure; provided that at least one of Rx 1 to Rx 4 , Ry 1 , Ry 2 and Rz 1 to Rz 4 has an anion group, and the anion moiety as a whole forms an anion having a valency of n; n represents an integer of 1 or more; m represents an integer of 1 or more; and M 3 m+ represents an m-valent organic cation having an electron-withdrawing group.

36. The compound according to claim 35 ,

wherein the compound has only one anionic group,

wherein Rx 1 to Rx 4 , Ry 1 and Ry 2 and Rz 1 to Rz 4 have only one anionic group, and the whole anion moiety is a monovalent anion; n represents an integer of 1; m represents an integer of 1; and M m+ represents a monovalent organic cation.

37. An acid generator including the compound according to claim 35 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 12, 2019
From: IKEDA, TAKUYA; SHIOSAKI, MASAHIRO; ARAI, MASATOSHI; KOMURO, YOSHITAKA
To: TOKYO OHKA KOGYO CO., LTD.
Reel/Frame 049445/0865 →
Priority Claims (3)
JP JP2018-101870 · May 28, 2018 · national
JP JP2018-101872 · May 28, 2018 · national
JP JP2018-101877 · May 28, 2018 · national
Continuity (1)
Related Publication 20190361345A1 · Nov 28, 2019